Techno-economic optimization of a shell and tube heat exchanger by genetic and particle swarm algorithms

The use of genetic and particle swarm algorithms in the design of techno-economically optimum shell-and-tube heat exchangers is demonstrated. A cost function (including costs of the heat exchanger based on surface area and power consumption to overcome pressure drops) is the objective function, which is to be minimized. Selected decision variables include tube diameter, central baffles spacing and shell diameter. The Delaware method is used to calculate the heat transfer coefficient and the shell-side pressure drop. The accuracy and efficiency of the suggested algorithm and the Delaware method are investigated. A comparison of the results obtained by the two algorithms shows that results obtained with the particle swarm optimization method are superior to those obtained with the genetic algorithm method. By comparing these results with those from various references employing the Kern method and other algorithms, it is shown that the Delaware method accompanied by genetic and particle swarm algorithms achieves more optimum results, based on assessments for two case studies.

[1]  Hassan Hajabdollahi,et al.  Thermal-economic multi-objective optimization of plate fin heat exchanger using genetic algorithm , 2010 .

[2]  Amin Hadidi,et al.  A new design approach for shell-and-tube heat exchangers using imperialist competitive algorithm (ICA) from economic point of view , 2013 .

[3]  Frank Kreith,et al.  CRC Handbook of Thermal Engineering , 1999 .

[4]  Ray Sinnott,et al.  Chemical Engineering Design , 2007 .

[5]  R. Hilbert,et al.  Multi-objective shape optimization of a heat exchanger using parallel genetic algorithms , 2006 .

[6]  Antonio Casimiro Caputo,et al.  Heat exchanger design based on economic optimisation , 2008 .

[7]  J. M. Ponce,et al.  Optimal design of shell-and-tube heat exchangers using genetic algorithms , 2006 .

[8]  Donald Quentin Kern,et al.  Process heat transfer , 1950 .

[9]  Aline P. Silva,et al.  Optimal Design of Shell-and-Tube Heat Exchangers Using Particle Swarm Optimization , 2009 .

[10]  Hassan Hajabdollahi,et al.  Multi-objective optimization of shell and tube heat exchangers , 2010 .

[11]  R. V. Rao,et al.  Thermodynamic optimization of cross flow plate-fin heat exchanger using a particle swarm optimization algorithm , 2010 .

[12]  James Kennedy,et al.  Particle swarm optimization , 2002, Proceedings of ICNN'95 - International Conference on Neural Networks.

[13]  Mingtian Xu,et al.  The application of field synergy number in shell-and-tube heat exchanger optimization design , 2009 .

[14]  M. Fesanghary,et al.  A robust stochastic approach for design optimization of air cooled heat exchangers , 2009 .

[15]  M. Fesanghary,et al.  Design optimization of shell and tube heat exchangers using global sensitivity analysis and harmony search algorithm , 2009 .

[16]  You-Yin Jing,et al.  Optimization of capacity and operation for CCHP system by genetic algorithm , 2010 .

[17]  R. Rao,et al.  Multi-objective optimization of heat exchangers using a modified teaching-learning-based optimization algorithm , 2013 .

[18]  Arturo Jiménez-Gutiérrez,et al.  Use of genetic algorithms for the optimal design of shell-and-tube heat exchangers , 2009 .

[19]  Arzu Şencan Şahin,et al.  Design and economic optimization of shell and tube heat exchangers using Artificial Bee Colony (ABC) algorithm , 2011 .

[20]  D. P. Sekulic,et al.  Fundamentals of Heat Exchanger Design , 2003 .

[21]  Ibrahim Dincer,et al.  Thermoeconomic optimization of a shell and tube condenser using both genetic algorithm and particle swarm , 2011 .

[22]  E. N. Sieder,et al.  Heat Transfer and Pressure Drop of Liquids in Tubes , 1936 .

[23]  W. Rohsenow,et al.  Handbook of Heat Transfer , 1998 .

[24]  Amin Hadidi,et al.  Design and economic optimization of shell-and-tube heat exchangers using biogeography-based (BBO) algorithm , 2013 .

[25]  Igor Bulatov,et al.  Cost estimation and energy price forecasts for economic evaluation of retrofit projects , 2003 .

[26]  Reşat Selbaş,et al.  A new design approach for shell-and-tube heat exchangers using genetic algorithms from economic point of view , 2006 .

[27]  Louis Gosselin,et al.  Minimizing shell‐and‐tube heat exchanger cost with genetic algorithms and considering maintenance , 2007 .

[28]  D. P. Sekulic,et al.  Extended surface heat transfer , 1972 .

[29]  Randy L. Haupt,et al.  Practical Genetic Algorithms , 1998 .

[30]  R. V. Rao,et al.  Design optimization of shell-and-tube heat exchanger using particle swarm optimization technique , 2010 .

[31]  Yuhui Shi,et al.  Particle swarm optimization: developments, applications and resources , 2001, Proceedings of the 2001 Congress on Evolutionary Computation (IEEE Cat. No.01TH8546).

[32]  Mi Sandar Mon,et al.  Heat Exchanger Design , 2008 .

[33]  Jamil A. Khan,et al.  Design and multi-objective optimization of heat exchangers for refrigerators , 2007 .

[34]  Pooya Hoseinpoori,et al.  Energy and cost optimization of a plate and fin heat exchanger using genetic algorithm , 2011 .

[35]  A. V. Azad,et al.  Economic Optimization of Shell and Tube Heat Exchanger Based on Constructal Theory , 2011 .

[36]  Christine M. Anderson-Cook Practical Genetic Algorithms (2nd ed.) , 2005 .

[37]  Richard C. Dorf,et al.  The Engineering Handbook , 1996 .

[38]  Salim Fettaka,et al.  Design of shell-and-tube heat exchangers using multiobjective optimization , 2013 .

[39]  B. V. Babu,et al.  Differential evolution strategies for optimal design of shell-and-tube heat exchangers , 2007 .

[40]  Zhenyu Liu,et al.  Multi-objective optimization design analysis of primary surface recuperator for microturbines , 2008 .

[41]  Hassan Hajabdollahi,et al.  CFD modeling and multi-objective optimization of compact heat exchanger using CAN method , 2011 .

[42]  Eduardo M. Queiroz,et al.  Design optimization of shell-and-tube heat exchangers , 2008 .