A review of induction motors signature analysis as a medium for faults detection

This paper is intended as a tutorial overview of induction motors signature analysis as a medium for fault detection. The purpose is to introduce in a concise manner the fundamental theory, main results, and practical applications of motor signature analysis for the detection and the localization of abnormal electrical and mechanical conditions that indicate, or may lead to, a failure of induction motors. The paper is focused on the so-called motor current signature analysis which utilizes the results of spectral analysis of the stator current. The paper is purposefully written without "state-of-the-art" terminology for the benefit of practising engineers in facilities today who may not be familiar with signal processing.

[1]  Chanan Singh,et al.  Report of Large Motor Reliability Survey of Industrial and Commercial Installations, Part II , 1985, IEEE Transactions on Industry Applications.

[2]  W. R. Finley,et al.  Trouble shooting motor problems , 1993, Industry Applications Society 40th Annual Petroleum and Chemical Industry Conference.

[3]  G.E. Dawson,et al.  The detection of broken bars in the cage rotor of an induction machine , 1988, Conference Record of the 1988 IEEE Industry Applications Society Annual Meeting.

[4]  M. Dalva,et al.  A survey of faults on induction motors in offshore oil industry, petrochemical industry, gas terminals and oil refineries , 1994, Proceedings of IEEE Petroleum and Chemical Industry Technical Conference (PCIC '94).

[5]  W. Deleroi Der Stabbruch im Käfigläufer eines Asynchronmotors , 1984 .

[6]  Chang-Eob Kim,et al.  The fault diagnosis of rotor bars in squirrel cage induction motors by time-stepping finite element method , 1997 .

[7]  A.M. Trzynadlowski,et al.  Instantaneous stator power as a medium for the signature analysis of induction motors , 1995, IAS '95. Conference Record of the 1995 IEEE Industry Applications Conference Thirtieth IAS Annual Meeting.

[8]  S. F. Legowski,et al.  Diagnostics of mechanical abnormalities in induction motors using instantaneous electric power , 1997, 1997 IEEE International Electric Machines and Drives Conference Record.

[9]  S. Ferkolj,et al.  Simulation of steady-state and dynamic performance of induction motor for diagnostic purpose , 1997, 1997 IEEE International Electric Machines and Drives Conference Record.

[10]  Peter Tavner Condition monitoring-the way ahead for large electrical machines , 1989 .

[11]  R. Maier,et al.  Protection of squirrel cage induction motor utilizing instantaneous power and phase information , 1990, Conference Record of the 1990 IEEE Industry Applications Society Annual Meeting.

[12]  Report of Large Motor Reliability Survey of Industrial and Commercial Installations, Part I , 1985, IEEE Transactions on Industry Applications.

[13]  Tommy W. S. Chow,et al.  Three phase induction machines asymmetrical faults identification using bispectrum , 1995 .

[14]  D. J. Tilak Siyambalapitiya,et al.  A Rotor Condition Monitor for Squirrel-Cage Induction Machines , 1987, IEEE Transactions on Industry Applications.

[15]  P.G. McLaren,et al.  Reliability improvement and economic benefits of on-line monitoring systems for large induction machines , 1988, Conference Record of the 1988 IEEE Industry Applications Society Annual Meeting.

[16]  P. D. McFadden,et al.  APPLICATION OF WAVELETS TO GEARBOX VIBRATION SIGNALS FOR FAULT DETECTION , 1996 .

[17]  Hamid A. Toliyat,et al.  Condition monitoring and fault diagnosis of electrical machines-a review , 1999, Conference Record of the 1999 IEEE Industry Applications Conference. Thirty-Forth IAS Annual Meeting (Cat. No.99CH36370).

[18]  T.W.S. Chow Condition monitoring of electric machines using third-order spectrum analysis , 1996, IAS '96. Conference Record of the 1996 IEEE Industry Applications Conference Thirty-First IAS Annual Meeting.

[19]  R. C. Kryter,et al.  Condition monitoring of machinery using motor current signature analysis , 1989 .

[20]  Thomas G. Habetler,et al.  Effects of time-varying loads on rotor fault detection in induction machines , 1993 .

[21]  Thomas G. Habetler,et al.  An unsupervised, on-line system for induction motor fault detection using stator current monitoring , 1994, Proceedings of 1994 IEEE Industry Applications Society Annual Meeting.

[22]  J. Penman,et al.  Condition monitoring of electrical drives , 1986 .

[23]  T.G. Habetler,et al.  Motor bearing damage detection using stator current monitoring , 1994, Proceedings of 1994 IEEE Industry Applications Society Annual Meeting.

[24]  J. Penman,et al.  Induction machine condition monitoring with higher order spectra. I. Fundamentals and fixed frequency operation , 1998, IECON '98. Proceedings of the 24th Annual Conference of the IEEE Industrial Electronics Society (Cat. No.98CH36200).

[25]  Paulo F. Ribeiro,et al.  Exploring the power of wavelet analysis , 1996 .

[26]  G.C. Soukup,et al.  Cause and analysis of stator and rotor failures in 3-phase squirrel cage induction motors , 1991, Conference Record of 1991 Annual Pulp and Paper Industry Technical Conference.

[27]  W. T. Thomson,et al.  Vibration and current monitoring for detecting airgap eccentricity in large induction motors , 1986 .

[28]  Report of Large Motor Reliability Survey of Industrial and Commercial Installations: Part 3 , 1987, IEEE Transactions on Industry Applications.

[29]  Peter Vas,et al.  Parameter Estimation, Condition Monitoring, and Diagnosis of Electrical Machines , 1993 .

[30]  S. Venkata,et al.  An Adaptive Power Factor Controller for Three-Phase Induction Generators , 1985, IEEE Transactions on Power Apparatus and Systems.

[31]  Mohamed Benbouzid,et al.  Monitoring and diagnosis of induction motors electrical faults using a current Park's vector pattern learning approach , 2000 .

[32]  Birsen Yazici,et al.  Sensorless, online motor diagnostics , 1997 .

[33]  A. J. Marques Cardoso,et al.  Rotor Cage Fault Diagnosis in Three-Phase Induction Motors by Extended Park's Vector Approach , 2000 .

[34]  E.L. Owen,et al.  Assessment of the Reliability of Motors in Utility Applications - Updated , 1986, IEEE Transactions on Energy Conversion.

[35]  David G. Dorrell,et al.  The use of finite element methods to improve techniques for the early detection of faults in 3-phase induction motors , 1997 .

[36]  S.S. Venkata,et al.  Influence of Torsional Vibrations on Lateral Oscillations of Induction Motor Rotors , 1985, IEEE Power Engineering Review.

[37]  F. Filippetti,et al.  AI techniques in induction machines diagnosis including the speed ripple effect , 1996, IAS '96. Conference Record of the 1996 IEEE Industry Applications Conference Thirty-First IAS Annual Meeting.

[38]  G. B. Kliman,et al.  Noninvasive detection of broken rotor bars in operating induction motors , 1988 .

[39]  Gerald Burt Kliman,et al.  Methods of Motor Current Signature Analysis , 1992 .

[40]  Thomas G. Habetler,et al.  Evaluation and implementation of a system to eliminate arbitrary load effects in current-based monitoring of induction machines , 1996, IAS '96. Conference Record of the 1996 IEEE Industry Applications Conference Thirty-First IAS Annual Meeting.

[41]  Mohamed Benbouzid,et al.  Induction motors' faults detection and localization using stator current advanced signal processing techniques , 1999 .

[42]  J. Penman,et al.  Induction machine condition monitoring with higher order spectra. II. Variable frequency operation and automated diagnosis , 1998, IECON '98. Proceedings of the 24th Annual Conference of the IEEE Industrial Electronics Society (Cat. No.98CH36200).

[43]  Li Ran,et al.  Real-time detection of intermittent misfiring in a voltage-fed PWM inverter induction-motor drive , 1997, IEEE Trans. Ind. Electron..

[44]  Thomas A. Lipo,et al.  A new approach to motor condition monitoring in induction motor drives , 1993, Conference Record of the 1993 IEEE Industry Applications Conference Twenty-Eighth IAS Annual Meeting.

[45]  E. S. Saraiva,et al.  Computer aided detection of airgap eccentricity in operating three-phase induction motors, by Park's vector approach , 1991, Conference Record of the 1991 IEEE Industry Applications Society Annual Meeting.