Design and Control of a Novel Compliant Constant-Force Gripper Based on Buckled Fixed-Guided Beams

This paper presents the design and control of a novel gripper device with a passive type of compliant constant-force mechanism. The function of constant-force output is achieved by using the combination of a positive-stiffness and a negative-stiffness mechanism. The negative stiffness is generated by a bistable buckled fixed-guided beam. Conventionally, when gripping a target-object using a high-stiffness gripper, both the displacement control and force control are required to prevent the damage of the object. The uniqueness of the developed constant-force gripper is that it can eliminate the dependence on force control while keeping the force constant via its mechanical structure. The gripper performance is evaluated by the established analytical model and nonlinear finite-element analysis, and validated through experimental study on a fabricated prototype. To achieve a precise position output of the gripper jaw, a discrete-time variable structure control strategy based on a nonswitching type of reaching law is realized. The effectiveness of the gripper system is verified by conducting experimental studies on grasp-hold-release operations of a micro copper wire.

[1]  Chao-Chieh Lan,et al.  A Constant-Force Compliant Gripper for Handling Objects of Various Sizes , 2014 .

[2]  Qingsong Xu,et al.  Design and Development of a Novel Compliant Gripper With Integrated Position and Grasping/Interaction Force Sensing , 2017, IEEE Transactions on Automation Science and Engineering.

[3]  H. Hashimoto,et al.  Controlled pushing of nanoparticles: modeling and experiments , 2000 .

[4]  Philippe Lutz,et al.  High Bandwidth Microgripper With Integrated Force Sensors and Position Estimation for the Grasp of Multistiffness Microcomponents , 2016, IEEE/ASME Transactions on Mechatronics.

[5]  Vadim I. Utkin,et al.  A control engineer's guide to sliding mode control , 1999, IEEE Trans. Control. Syst. Technol..

[6]  Leonid M. Fridman,et al.  Implementation of Super-Twisting Control: Super-Twisting and Higher Order Sliding-Mode Observer-Based Approaches , 2016, IEEE Transactions on Industrial Electronics.

[7]  Chih-Jer Lin,et al.  Evolutionary algorithm based feedforward control for contouring of a biaxial piezo-actuated stage , 2009 .

[8]  Qingsong Xu,et al.  Piezoelectric Nanopositioning Control Using Second-Order Discrete-Time Terminal Sliding-Mode Strategy , 2015, IEEE Transactions on Industrial Electronics.

[9]  B. Nelson,et al.  Monolithically Fabricated Microgripper With Integrated Force Sensor for Manipulating Microobjects and Biological Cells Aligned in an Ultrasonic Field , 2007, Journal of Microelectromechanical Systems.

[10]  Minhaz Ur Rahman Design of Constant Force Compliant Mechanisms , 2014 .

[11]  Andrzej Bartoszewicz,et al.  New Switching and Nonswitching Type Reaching Laws for SMC of Discrete Time Systems , 2016, IEEE Transactions on Control Systems Technology.

[12]  Weibing Gao,et al.  Discrete-time variable structure control systems , 1995, IEEE Trans. Ind. Electron..

[13]  C. Su,et al.  Experimental characterization and modeling of rate-dependent hysteresis of a piezoceramic actuator , 2009 .

[14]  Sergej Fatikow,et al.  Microrobot System for Automatic Nanohandling Inside a Scanning Electron Microscope , 2007 .

[15]  Bijan Shirinzadeh,et al.  Robust generalised impedance control of piezo-actuated flexure-based four-bar mechanisms for micro/nano manipulation , 2008 .

[16]  Justus Laurens Herder,et al.  Design of a statically balanced fully compliant grasper , 2015 .

[17]  Byung Kyu Kim,et al.  Institute of Physics Publishing Smart Materials and Structures a Superelastic Alloy Microgripper with Embedded Electromagnetic Actuators and Piezoelectric Force Sensors: a Numerical and Experimental Study , 2022 .

[18]  Jian Zhao,et al.  Post-buckling and Snap-Through Behavior of Inclined Slender Beams , 2008 .

[19]  Dung-An Wang,et al.  A constant-force bistable mechanism for force regulation and overload protection , 2011 .

[20]  Jun Zhang,et al.  Optimal compression of generalized Prandtl-Ishlinskii hysteresis models , 2015, Autom..

[21]  Liu Fang,et al.  Negative-stiffness vibration isolation , 2010, 2010 3rd International Nanoelectronics Conference (INEC).

[22]  Si-Lu Chen,et al.  Discrete Composite Control of Piezoelectric Actuators for High-Speed and Precision Scanning , 2013, IEEE Transactions on Industrial Informatics.

[23]  Ronald S. Fearing,et al.  Survey of sticking effects for micro parts handling , 1995, Proceedings 1995 IEEE/RSJ International Conference on Intelligent Robots and Systems. Human Robot Interaction and Cooperative Robots.

[24]  Qingze Zou,et al.  A review of feedforward control approaches in nanopositioning for high-speed spm , 2009 .

[25]  Yu Sun,et al.  A Fully Automated Robotic System for Microinjection of Zebrafish Embryos , 2007, PloS one.

[26]  Qingsong Xu,et al.  Design and Smooth Position/Force Switching Control of a Miniature Gripper for Automated Microhandling , 2014, IEEE Transactions on Industrial Informatics.

[27]  N. Chronis,et al.  Electrothermally activated SU-8 microgripper for single cell manipulation in solution , 2005, Journal of Microelectromechanical Systems.

[28]  Ning Xi,et al.  CAD-guided automated nanoassembly using atomic force microscopy-based nonrobotics , 2006, IEEE Trans Autom. Sci. Eng..

[29]  B. Jensen,et al.  Modeling and Experiments of Buckling Modes and Deflection of Fixed-Guided Beams in Compliant Mechanisms , 2011 .

[30]  Mohammed Douimi,et al.  Piezo-actuators modeling for smart applications , 2011 .

[31]  S. Janardhanan,et al.  Multirate-Output-Feedback-Based LQ-Optimal Discrete-Time Sliding Mode Control , 2008, IEEE Transactions on Automatic Control.

[32]  Qingsong Xu,et al.  Identification and Compensation of Piezoelectric Hysteresis Without Modeling Hysteresis Inverse , 2013, IEEE Transactions on Industrial Electronics.

[33]  Xinghuo Yu,et al.  Survey on Recent Advances in Networked Control Systems , 2016, IEEE Transactions on Industrial Informatics.

[34]  Silvestro Micera,et al.  Towards a force-controlled microgripper for assembling biomedical microdevices , 2000 .

[35]  Chao-Chieh Lan,et al.  An Adjustable Constant-Force Mechanism for Adaptive End-Effector Operations , 2012 .

[36]  Shuichi Miyazaki,et al.  SMA microgripper with integrated antagonism , 2000 .

[37]  Bradley J. Nelson,et al.  A bulk microfabricated multi-axis capacitive cellular force sensor using transverse comb drives , 2002 .

[38]  Nicholas G. Dagalakis,et al.  Probe-Based Micro-Scale Manipulation and Assembly Using Force Feedback | NIST , 2006 .

[39]  Yu Sun,et al.  Nanonewton force-controlled manipulation of biological cells using a monolithic MEMS microgripper with two-axis force feedback , 2008 .

[40]  Yanling Tian,et al.  Design and Control of a Compliant Microgripper With a Large Amplification Ratio for High-Speed Micro Manipulation , 2016, IEEE/ASME Transactions on Mechatronics.

[41]  Che-Min Lin,et al.  A Self-Sensing Microgripper Module With Wide Handling Ranges , 2011, IEEE/ASME Transactions on Mechatronics.

[42]  D. P. Potasek,et al.  Characterizing fruit fly flight behavior using a microforce sensor with a new comb-drive configuration , 2005, Journal of Microelectromechanical Systems.

[43]  Fumihito Arai,et al.  Assembly of nanodevices with carbon nanotubes through nanorobotic manipulations , 2003, Proc. IEEE.

[44]  Carolyn Conner Seepersad,et al.  Robust design of negative stiffness elements fabricated by selective laser sintering , 2011 .

[45]  Micky Rakotondrabe,et al.  Development and Force/Position Control of a New Hybrid Thermo-Piezoelectric MicroGripper Dedicated to Micromanipulation Tasks , 2011, IEEE Transactions on Automation Science and Engineering.

[46]  Sergej Fatikow,et al.  Proxy-Based Sliding-Mode Tracking Control of Piezoelectric-Actuated Nanopositioning Stages , 2015, IEEE/ASME Transactions on Mechatronics.

[47]  Quan Zhou,et al.  Automatic dextrous microhandling based on a 6-DOF microgripper , 2006 .

[48]  Bradley J. Nelson,et al.  Biological Cell Injection Using an Autonomous MicroRobotic System , 2002, Int. J. Robotics Res..

[49]  Susan Lyn Barnes,et al.  Investigation of the Design of a Bistable Micro- Chemical-Mechanical Device Utilizing Lateral Buckling , 2010 .