Design and nonlinear servo control of MEMS mirrors and their performance in a large port-count optical switch

In this paper, we demonstrate full closed-loop control of electrostatically actuated double-gimbaled MEMS mirrors and use them in an optical cross-connect. We show switching times of less than 10 ms and optical power stability of better than 0.2 dB. The mirrors, made from 10-/spl mu/m-thick single-crystal silicon and with a radius of 400-450 /spl mu/m, are able to tilt to 8/spl deg/ corresponding to 80% of touchdown angle. This is achieved using a nonlinear closed-loop control algorithm, which also results in a maximum actuation voltage of 85 V, and a pointing accuracy of less than 150 /spl mu/rad. This paper will describe the MEMS mirror and actuator design, modeling, servo design, and measurement results.

[1]  Gene F. Franklin,et al.  Digital control of dynamic systems , 1980 .

[2]  D. Peale,et al.  Modular MEMS-based optical cross-connect with large port-count , 2003, IEEE Photonics Technology Letters.

[3]  T. Juneau,et al.  Dual-axis optical mirror positioning using a nonlinear closed-loop controller , 2003, TRANSDUCERS '03. 12th International Conference on Solid-State Sensors, Actuators and Microsystems. Digest of Technical Papers (Cat. No.03TH8664).

[4]  T.J. Brosnihan,et al.  Optical IMEMS/sup /spl reg//-a fabrication process for MEMS optical switches with integrated on-chip electronics , 2003, TRANSDUCERS '03. 12th International Conference on Solid-State Sensors, Actuators and Microsystems. Digest of Technical Papers (Cat. No.03TH8664).

[5]  O. Degani,et al.  Pull-in study of an electrostatic torsion microactuator , 1998 .

[6]  H. Sane,et al.  Pull-in suppression and torque magnification in parallel plate electrostatic actuators with side electrodes , 2003, TRANSDUCERS '03. 12th International Conference on Solid-State Sensors, Actuators and Microsystems. Digest of Technical Papers (Cat. No.03TH8664).

[7]  C. R. Giles,et al.  1296-port MEMS transparent optical crossconnect with 2.07 petabit/s switch capacity , 2001, OFC 2001. Optical Fiber Communication Conference and Exhibit. Technical Digest Postconference Edition (IEEE Cat. 01CH37171).

[8]  Clinton Randy Giles,et al.  The Lucent LambdaRouter: MEMS technology of the future here today , 2002, IEEE Commun. Mag..

[9]  P. B. Chu,et al.  MEMS: the path to large optical crossconnects , 2002 .

[10]  Gary K. Fedder CLOSED-LOOP CONTROL OF A PARALLEL-PLATE MICROACTUATOR BEYOND THE PULL-IN LIMIT , 2002 .

[11]  O. Degani,et al.  A methodology and model for the pull-in parameters of electrostatic actuators , 2001 .

[12]  Sam Zhang,et al.  Measuring the optical and electromechanical properties of MEMS mirrors , 2003, TRANSDUCERS '03. 12th International Conference on Solid-State Sensors, Actuators and Microsystems. Digest of Technical Papers (Cat. No.03TH8664).

[13]  B. Warneke,et al.  Controlled pulse-etching with xenon difluoride , 1997, International Conference on Solid-State Sensors, Actuators and Microsystems.

[14]  Igal Brener,et al.  Electrostatic actuation of 3-D MEMS mirrors by sidewall electrodes , 2003, 2003 IEEE/LEOS International Conference on Optical MEMS (Cat. No.03EX682).

[15]  J.A. Walker,et al.  Design and nonlinear servo control of MEMS mirrors and their performance in a large port-count optical switch , 2005, Journal of Microelectromechanical Systems.

[16]  E. S. Hung,et al.  Extending the travel range of analog-tuned electrostatic actuators , 1999 .

[17]  C. Mastrangelo,et al.  Robust sliding-mode control of electrostatic torsional micromirrors beyond the pull-in limit , 2003, TRANSDUCERS '03. 12th International Conference on Solid-State Sensors, Actuators and Microsystems. Digest of Technical Papers (Cat. No.03TH8664).

[18]  J. White,et al.  Validating fast simulation of air damping in micromachined devices , 2002, Technical Digest. MEMS 2002 IEEE International Conference. Fifteenth IEEE International Conference on Micro Electro Mechanical Systems (Cat. No.02CH37266).

[19]  K.E. Petersen,et al.  Silicon as a mechanical material , 1982, Proceedings of the IEEE.

[20]  J. Swift,et al.  Mirrors With Integrated Position Sense Electronics for Optical Switching Applications , 2002, 2002 28TH European Conference on Optical Communication.

[21]  Kristofer S. J. Pister,et al.  Analysis of closed-loop control of parallel-plate electrostatic microgrippers , 1994, Proceedings of the 1994 IEEE International Conference on Robotics and Automation.