An eco-friendly – novel approach for attaining wrinkle – free/soft-hand cotton fabric

Abstract A novel approach for upgrading both the wrinkle free and softness properties of cotton fabrics without adversely affecting their strength properties using an eco-friendly finishing regimes was investigated. Factors affecting the performance properties of the finished substrate such as pre-treatment, i.e., carboxymethylation (CMC) or ionic-crosslinking, post-treatment with amino functional silicone softener and its concentration, degree of carboxymethylation as well as thermofixation conditions were studied. The obtained results revealed that post-treatment with the amino based silicone micro emulsion (SiE) up to 30 g/L at pH 4 to a wet pickup of 100% followed by drying at 100 °C for 5 min and curing at 170 °C for 3 min results in a remarkable improvement in fabric resiliency (expressed as dry and wet wrinkle recovery angles), as well as in softness degree, without seriously affecting its retained strength. Improvement extent of the aforementioned properties is governed by the nature of the pre-treatment steps. Fixation of the amino-functional silicone softener onto/or within the modified cellulose structure is accompanied by a formation of semi-inter and/or intra-penetrated network (semi-IPN) thereby enhancing both the extent of crosslinking and networking as well as providing very high softness. FTIR analysis proved the formation of Si–O–Si–cellulose complex. Scanning electron micrograph shows that cotton, CMC and ionic crosslinked cotton fabrics treated with SiE shows higher surface smoothness and considerable reduction in protruding loose fibers, ditches and grooves compared with the untreated one.