Conceptualisation for implementing total productive maintenance through the ISO 9001:2008 standard-based quality management system

This paper conceptualises the integration of total productive maintenance (TPM) and ISO 9001 certification by contributing a model called TPM 9001:2008. Through this conceptualisation, the eight TPM pillars are amended to the five major clauses of the ISO 9001:2008 standard. To illustrate this conceptualisation, the contents of a sub-clause of the TPM 9001:2008 model are presented, and the rationale behind its designation is appraised.

[1]  Stephen Ogaji,et al.  Integrating reliability, availability, maintainability and supportability with risk analysis for improved operation of the Afam thermal power-station , 2007 .

[2]  Hongyi Sun,et al.  The implementation and evaluation of Total Productive Maintenance (TPM)—an action case study in a Hong Kong manufacturing company , 2003 .

[3]  Prakash J. Singh,et al.  A resource dependence theory perspective of ISO 9000 in managing organizational environment , 2011 .

[4]  S. Vinodh,et al.  AHP-BASED LEAN CONCEPT SELECTION IN A MANUFACTURING ORGANIZATION , 2011 .

[5]  Jorge L. Perez-Lafont Installation of a T.P.M. program in a Caribbean plant , 1997 .

[6]  Chris Park,et al.  The Environment , 2010 .

[7]  Mohamed Ben-Daya You may need RCM to enhance TPM implementation , 2000 .

[8]  Evangelos L. Psomas,et al.  A meta analysis of ISO 9001:2000 research – findings and future research proposals , 2009 .

[9]  Christopher J. Bamber,et al.  Third party assessment: the role of the maintenance function in an integrated management system , 2004 .

[10]  Billy T.W. Yu,et al.  ISO 9001:2000 implementation in the public sector , 2011 .

[11]  Micaela Martínez Costa,et al.  ISO 9000/1994, ISO 9001/2000 and TQM: The performance debate revisited , 2010 .

[12]  S. R. Devadasan,et al.  Pre‐auditing through a knowledge base system for successful implementation of a QS 9000 based maintenance quality system , 2001 .

[13]  Albert H. C. Tsang,et al.  TPM implementation in China: a case study , 2000 .

[14]  Peter Willmott,et al.  TPM - A Route to World Class Performance , 2000 .

[15]  R. V. D. Wal,et al.  Total productive maintenance in a South African pulp and paper company: a case study , 2002 .

[16]  David Mba,et al.  The environment, international standards, asset health management and condition monitoring: An integrated strategy , 2009, Reliab. Eng. Syst. Saf..

[17]  S.Ahmed M.Hassan and Z.Taha TPM can go beyond maintenance: excerpt from a case implementation , 2005 .

[18]  Panagiotis H. Tsarouhas,et al.  Implementation of total productive maintenance in food industry: a case study , 2007 .

[19]  Alessandro Persona,et al.  TPM: situation and procedure for a soft introduction in Italian factories , 2002 .

[20]  Trevor A Spedding,et al.  The evolution of lean Six Sigma , 2010 .

[21]  Evangelos L. Psomas,et al.  ISO 9001:2000 implementation in the Greek food sector , 2010 .

[22]  P. Sampaio,et al.  ISO 9001 certification research: questions, answers and approaches , 2009 .

[23]  R. Schroeder,et al.  Total productive maintenance: a contextual view , 1999 .

[24]  A. James 2010 , 2011, Philo of Alexandria: an Annotated Bibliography 2007-2016.

[25]  Saixing Zeng,et al.  Implementing integration of ISO 9001 and ISO 14001 for construction , 2005 .

[26]  S. D. Probert,et al.  Implementing total productive maintenance in Nigerian manufacturing industries , 2004 .

[27]  Christos Fotopoulos,et al.  The use of quality management tools and techniques in ISO 9001:2000 certified companies: the Greek case , 2009 .

[28]  S. R. Devadasan,et al.  Design for quality in agile manufacturing environment through modified orthogonal array‐based experimentation , 2005 .

[29]  Saixing Zeng,et al.  Overcoming barriers to sustainable implementation of the ISO 9001 system , 2007 .

[30]  Roslina Ab Wahid,et al.  Critical success factors and problems in ISO 9000 maintenance , 2009 .

[31]  Damjan Maletič,et al.  The relationship between continuous improvement and maintenance performance , 2012 .

[32]  Katerina Gotzamani,et al.  Results of an empirical investigation on the anticipated improvement areas of the ISO 9001:2000 standard , 2010 .

[33]  Alberto Bayo‐Moriones,et al.  The impact of ISO 9000 and EFQM on the use of flexible work practices , 2011 .

[34]  T. H. Stevenson,et al.  What industrial marketers need to know now about ISO 9000 certification , 2002 .

[35]  S. R. Devadasan,et al.  Lean Six Sigma through ISO 9001 standard-based quality management system: an investigation for research , 2011 .

[36]  M. T. Hides,et al.  The role of the maintenance organisation in an integrated management system , 2002 .

[37]  J. S. Khamba,et al.  Total productive maintenance: literature review and directions , 2008 .

[38]  Hajime Yamashina,et al.  Japanese manufacturing strategy and the role of total productive maintenance , 1995 .

[39]  Inderpreet Singh Ahuja,et al.  Total productive maintenance practices in manufacturing organisations: literature review , 2011 .

[40]  F. Chan,et al.  Implementation of Total Productive Maintenance: A Case Study , 2005 .

[41]  Amin Al-Habaibeh,et al.  An investigation into current production challenges facing the Libyan cement industry and the need for innovative total productive maintenance (TPM) strategy , 2011 .

[42]  R. A. Inman,et al.  Agile manufacturing: Relation to JIT, operational performance and firm performance , 2011 .

[43]  Tufan Koc,et al.  The impact of ISO 9000 quality management systems on manufacturing , 2007 .

[44]  Rangamohan V. Eunni,et al.  Impact of ISO 9000 certification on firm performance: evidence from Brazil , 2012 .

[45]  Borut Rusjan,et al.  Capitalising on ISO 9001 benefits for strategic results , 2010 .

[46]  F. Cooke Implementing TPM in plant maintenance: some organisational barriers , 2000 .

[47]  Martí Casadesús,et al.  The impact of ISO 9001 standard and the EFQM model: The view of the assessors , 2011 .

[48]  A. Metcalfe,et al.  The role of total productive maintenance in business excellence , 2000 .

[49]  Ajit Pal Singh,et al.  Total Productive Maintenance: A Case Study in Manufacturing Industry , 2012 .

[50]  Kit Fai Pun,et al.  An AHP‐based study of TQM benefits in ISO 9001 certified SMEs in Trinidad and Tobago , 2005 .

[51]  B. Mak ISO certification in the tour operator sector , 2011 .

[52]  J. Beauchamp,et al.  International Organization for Standardization (ISO) , 2015 .

[53]  Slavko Dolinsek,et al.  Implementation of the ISO 9001: from QMS to business model , 2006, Ind. Manag. Data Syst..

[54]  Barrie Dale,et al.  A study of total productive maintenance implementation , 2001 .

[55]  Kazuo Hatakeyama,et al.  Analysis of the fall of TPM in companies , 2006 .

[56]  Andrew Thomas,et al.  Developing a Six Sigma maintenance model , 2008 .

[57]  O. Boiral Managing with ISO Systems: Lessons from Practice , 2011 .

[58]  Hesham A.E. Magd,et al.  ISO 9001:2000 in the Egyptian manufacturing sector: perceptions and perspectives , 2008 .

[59]  Inderpreet Singh Ahuja,et al.  A case study of total productive maintenance implementation at precision tube mills , 2009 .

[60]  D. Tripathi,et al.  Relationship between TQM and TPM implementation factors and business performance of manufacturing industry in Indian context , 2005 .

[61]  Stefano Biazzo,et al.  Process management practices and quality systems standards: Risks and opportunities of the new ISO 9001 certification , 2003, Bus. Process. Manag. J..

[62]  M. T. Hides,et al.  Developing management systems towards integrated manufacturing: a case study perspective , 2000 .

[63]  Adrienne Curry,et al.  An empirical analysis of management attitudes towards ISO 9001:2000 in Egypt , 2003 .

[64]  S. R. Devadasan,et al.  A literature review on the integration of total productive maintenance elements with ISO 9001 standard , 2012 .

[65]  Halim Mad Lazim,et al.  Maintenance strategy in Malaysian manufacturing companies: a total productive maintenance (TPM) approach , 2010 .

[66]  Nadia Bhuiyan,et al.  An investigation into issues related to the latest version of iso 9000 , 2005 .

[67]  Evangelos L. Psomas,et al.  Critical factors for effective implementation of ISO 9001 in SME service companies , 2010 .

[68]  F. Chan,et al.  Implementation of Total Productive Maintenance: A Case Study , 2005 .

[69]  Dinesh Kumar,et al.  Manufacturing excellence through TPM implementation: a practical analysis , 2006, Ind. Manag. Data Syst..

[70]  Rambabu Kodali,et al.  TQM implementation elements for manufacturing excellence , 2008 .

[71]  Fiorenzo Franceschini,et al.  A proposal of a new paradigm for national quality certification systems , 2011 .

[72]  Shaukat A. Brah,et al.  Relationship between total productive maintenance and performance , 2004 .

[73]  Abbas Al-Refaie,et al.  Effects of ISO 9001 Certification and KAAE on Performance of Jordanian Firms , 2012 .