A comparison of models for measurable deterioration: An application to coatings on steel structures

Steel structures like bridges, tanks and pylons are exposed to outdoor weathering conditions. In order to prevent them from corrosion they are protected by organic coating systems. This paper focuses on modelling the deterioration of the organic coating layer that protects steel structures from corrosion. Only if there is sufficient knowledge of the condition of the coating on these structures, maintenance actions can be done in the most efficient way. Therefore the course of the deterioration of the coating system and its lifetime, which is also of importance for doing maintenance, have to be assessed accurately. In this paper three different stochastic processes, viz. Brownian motion with non-linear drift, the non-stationary gamma process and a two-stage hit-and-grow physical process, are fitted to two real data sets. In this way we are the first who compare the three stochastic processes empirically on criteria such as goodness-of-fit, computational convenience and ease of implementation. The first data set is based on expert judgement; the second consists of inspection results. In the first case the model parameters are obtained by a least squares approach, in the second case by the method of maximum likelihood. A meta-analysis is performed on the two-stage hit-and-grow model by means of fitting Brownian motion and gamma process to the outcomes of this model.

[1]  G A Whitmore,et al.  Modelling Accelerated Degradation Data Using Wiener Diffusion With A Time Scale Transformation , 1997, Lifetime data analysis.

[2]  Samuel Karlin,et al.  A First Course on Stochastic Processes , 1968 .

[3]  William Q. Meeker,et al.  Estimation of Degradation-Based Reliability in Outdoor Environments , 2001 .

[4]  K. Doksum,et al.  Models for variable-stress accelerated life testing experiments based on Wiener processes and the inverse Gaussian distribution , 1992 .

[5]  M. Abdel-Hameed A Gamma Wear Process , 1975, IEEE Transactions on Reliability.

[6]  W. Nelson Statistical Methods for Reliability Data , 1998 .

[7]  Rommert Dekker,et al.  Modeling the deterioration of the coating on steel structures: a comparison of methods , 2004, 2004 IEEE International Conference on Systems, Man and Cybernetics (IEEE Cat. No.04CH37583).

[8]  Rommert Dekker,et al.  Evaluation of a New Maintenance Concept for the Preservation of Highways , 1998 .

[9]  T. E. Harris Contact Interactions on a Lattice , 1974 .

[10]  E. Çinlar,et al.  STOCHASTIC PROCESS FOR EXTRAPOLATING CONCRETE CREEP , 1977 .

[11]  John Odentrantz,et al.  Markov Chains: Gibbs Fields, Monte Carlo Simulation, and Queues , 2000, Technometrics.

[12]  B. Cipra An introduction to the Ising model , 1987 .

[13]  M. C. Jones,et al.  A reliable data-based bandwidth selection method for kernel density estimation , 1991 .

[14]  J. M. van Noortwijk,et al.  Optimal maintenance decisions for hydraulic structures , 1996 .

[15]  J. M. van Noortwijk,et al.  Optimal inspection decisions for the block mats of the Eastern-Scheldt barrier , 1999 .

[16]  A. van Beek,et al.  ENVIRONMENT-FRIENDLY MAINTENANCE OF PROTECTIVE PAINT SYSTEMS AT LOWEST COSTS 1 , 2004 .

[17]  M. D. Pandey,et al.  The influence of temporal uncertainty of deterioration on life-cycle management of structures , 2009 .

[18]  Martin Newby Analysing crack growth , 1998 .

[19]  Master Gardener,et al.  Mathematical games: the fantastic combinations of john conway's new solitaire game "life , 1970 .

[20]  E. Parzen On Estimation of a Probability Density Function and Mode , 1962 .

[21]  D. W. Scott,et al.  Multivariate Density Estimation, Theory, Practice and Visualization , 1992 .

[22]  Jan M. van Noortwijk,et al.  A survey of the application of gamma processes in maintenance , 2009, Reliab. Eng. Syst. Saf..

[23]  E. Ising Beitrag zur Theorie des Ferromagnetismus , 1925 .

[24]  Philip A. Scarf,et al.  On the application of a model of condition-based maintenance , 2000, J. Oper. Res. Soc..

[25]  S. Winterstein,et al.  Random Fatigue: From Data to Theory , 1992 .

[26]  J. Bert Keats,et al.  Statistical Methods for Reliability Data , 1999 .