Strategy for vibration reduction of a centrifugal turbo blower in a fuel cell electric vehicle based on vibrational power flow analysis

Abstract A centrifugal turbo blower is one of the important parts used for generating electric power in a fuel cell electric vehicle (FCEV). The impeller blades of the centrifugal turbo blower must rotate at a high speed to generate electric power. The unbalance and asymmetry of the rotating parts, such as impeller blades, become causes of the heavy vibration of the centrifugal turbo blower. This vibration is transmitted to the chassis frame of the FCEV through vibration isolators and becomes one of the major sources of interior noise in the FCEV. Therefore, the vibration generated from a centrifugal turbo blower should be attenuated properly to reduce the interior noise. To achieve this effectively, quantification of the vibration energy flow through the isolators is necessary, since it gives information on the quantification of the vibrational energy flow from the centrifugal turbo blower to the chassis frame. Information on the vibrational power flow at each vibration isolator identifies the vibration transmission path. In this paper, a simple equation is derived to calculate the vibration power flow through each vibration isolator. With this equation, the vibrational power flow through each isolator is numerically simulated. In this simulation, the vibration generated from the centrifugal turbo blower is predicted using the multi-body dynamic analysis of a three-dimensional model of the centrifugal turbo blower based on computer-aided engineering. These simulated results are confirmed by measurement of the vibration power flow generated from the centrifugal turbo blower in a laboratory.

[1]  Sang-Kwon Lee,et al.  Excitation force analysis of a powertrain based on CAE technology , 2008 .

[2]  Nagi G. Naganathan,et al.  A literature review of automotive vehicle engine mounting systems , 2001 .

[3]  J. Plunt,et al.  On effective mobilities in the prediction of structure-borne sound transmission between a source structure and a receiving structure, part I: Theoretical background and basic experimental studies , 1982 .

[4]  R. J. Pinnington,et al.  Power flow through machine isolators to resonant and non-resonant beams , 1981 .

[5]  B. Petersson,et al.  On effective mobilities in the prediction of structure-borne sound transmission between a source structure and a receiving structure, part II: Procedures for the estimation of mobilities , 1982 .

[6]  R. J. Pinnington,et al.  Vibrational power transmission to a seating of a vibration isolated motor , 1987 .

[7]  S. Harsha Nonlinear dynamic analysis of a high-speed rotor supported by rolling element bearings , 2006 .

[8]  R. J. Pinnington,et al.  Multipole expansion of the vibration transmission between a source and a receiver , 1990 .

[9]  S K Lee Identification of a vibration transmission path in a vehicle by measuring vibrational power flow , 2004 .

[10]  K. Oh,et al.  DEVELOPMENT OF FUEL CELL HYBRID ELECTRIC VEHICLE PERFORMANCE SIMULATOR , 2004 .

[11]  R. G. White,et al.  Vibrational power flow from machines into built-up structures, part I: Introduction and approximate analyses of beam and plate-like foundations , 1980 .

[12]  H. Aoki Development of Fuel Cell Hybrid Vehicle , 2006 .

[13]  S.-K. Lee,et al.  Prediction of structure-borne noise caused by the powertrain on the basis of the hybrid transfer path , 2009 .

[14]  R. D. Marangoni,et al.  Vibration Analysis Of A Motor-flexible Coupling-Rotor System Subject To Misalignment And Unbalance, Part II: Experimental Validation , 1994 .

[15]  R. G. White,et al.  Vibrational power flow from machines into built-up structures, part III: Power flow through isolation systems , 1980 .