Recent advances on chitosan-based films for sustainable food packaging applications

Abstract The recent sharp increase of sensitivity towards environmental issues arising from plastic packaging has boosted interest towards alternative sustainable packaging materials. This new trend promotes the industrial exploitation of knowledge on chitosan-based films. Chitosan has been extensively investigated and used due to its unique biological and functional properties. However, inherent drawbacks including low mechanical properties and high sensitivity to humidity represent major limitations to its industrial applications, including food packaging. In the present study, the scientific literature of the last five years has been extensively reviewed (source: Web of Science) addressing chitosan-based films for their potential application in the food packaging industry. The contribution summarizes the various strategies adopted to overcome inherent drawbacks and improve the properties of chitosan-based films, with special regards for blending with natural and synthetic biopolymers.

[1]  A. Penlidis,et al.  Viscoelastic Properties of Crosslinked Chitosan Films , 2019, Processes.

[2]  J. Ahmed,et al.  Thermo-mechanical, rheological, structural and antimicrobial properties of bionanocomposite films based on fish skin gelatin and silver-copper nanoparticles , 2017 .

[3]  R. Auras,et al.  Improvement of mechanical properties and thermal stability of biodegradable rice starch–based films blended with carboxymethyl chitosan , 2018, Industrial Crops and Products.

[4]  A. Pulvirenti,et al.  Application of pectin‐alginate and pectin‐alginate‐laurolyl arginate ethyl coatings to eliminate Salmonella enteritidis cross contamination in egg shells , 2018, Journal of Food Safety.

[5]  Lijuan Wang,et al.  Physical properties and antibacterial activity of quaternized chitosan/carboxymethyl cellulose blend films , 2016 .

[6]  Jun Qian,et al.  Emerging Chitosan-Based Films for Food Packaging Applications. , 2018, Journal of agricultural and food chemistry.

[7]  Yasser Shahbazi,et al.  Effect of chitosan-gelatin film incorporated with ethanolic red grape seed extract and Ziziphora clinopodioides essential oil on survival of Listeria monocytogenes and chemical, microbial and sensory properties of minced trout fillet , 2016 .

[8]  R. Sun,et al.  Plasticized hemicelluloses/chitosan-based edible films reinforced by cellulose nanofiber with enhanced mechanical properties. , 2019, Carbohydrate polymers.

[9]  P. Sobral,et al.  Antioxidant potential of eugenol and ginger essential oils with gelatin/chitosan films , 2018, Food Bioscience.

[10]  Xiping Wang,et al.  The Multifunctional Role of Chitosan in Horticultural Crops; A Review , 2018, Molecules.

[11]  H. Kafil,et al.  Development and evaluation of chitosan based active nanocomposite films containing bacterial cellulose nanocrystals and silver nanoparticles , 2018, Food Hydrocolloids.

[12]  Juan Kan,et al.  Development of active packaging based on chitosan-gelatin blend films functionalized with Chinese hawthorn (Crataegus pinnatifida) fruit extract. , 2019, International journal of biological macromolecules.

[13]  P. Guerrero,et al.  Functional properties of chitosan-based films. , 2013, Carbohydrate polymers.

[14]  Nelson Caro,et al.  Novel active packaging based on films of chitosan and chitosan/quinoa protein printed with chitosan-tripolyphosphate-thymol nanoparticles via thermal ink-jet printing , 2016 .

[15]  Xiaoquan Yang,et al.  Characterization of gelatin-based edible films incorporated with olive oil , 2012 .

[16]  M. Vázquez,et al.  Composite films of regenerate cellulose with chitosan and polyvinyl alcohol: Evaluation of water adsorption, mechanical and optical properties. , 2018, International journal of biological macromolecules.

[17]  Shuhong Li,et al.  Improved mechanical and antimicrobial properties of zein/chitosan films by adding highly dispersed nano-TiO2 , 2019, Industrial Crops and Products.

[18]  M. Vázquez,et al.  Mechanical and barrier properties of chitosan combined with other components as food packaging film , 2019, Environmental Chemistry Letters.

[19]  Shaotong Jiang,et al.  Sodium lactate loaded chitosan-polyvinyl alcohol/montmorillonite composite film towards active food packaging , 2017 .

[20]  P. Rachtanapun,et al.  Characteristics and Antimicrobial Properties of Active Edible Films Based on Pectin and Nanochitosan , 2020, International journal of molecular sciences.

[21]  J. Dutta,et al.  Progress in antimicrobial activities of chitin, chitosan and its oligosaccharides: a systematic study needs for food applications , 2012, Food science and technology international = Ciencia y tecnologia de los alimentos internacional.

[22]  Tomy J. Gutiérrez Chitosan Applications for the Food Industry , 2017 .

[23]  G. Askari,et al.  Effect of organic additives on physiochemical properties and anti-oxidant release from chitosan-gelatin composite films to fatty food simulant. , 2018, International journal of biological macromolecules.

[24]  Ling Li,et al.  Combined antioxidant and sensory effects of active chitosan/zein film containing α-tocopherol on Agaricus bisporus , 2020 .

[25]  Jun Liang,et al.  Characterization and release kinetic of crosslinked chitosan film incorporated with α-tocopherol , 2019 .

[26]  K. Song,et al.  Development of Burdock Root Inulin/Chitosan Blend Films Containing Oregano and Thyme Essential Oils , 2018, International journal of molecular sciences.

[27]  Yebo Li,et al.  Bio-based polycarbonates from renewable feedstocks and carbon dioxide , 2019, Advances in Bioenergy.

[28]  Mahdiyar Shahbazi,et al.  Characterization of nanocomposite film based on chitosan intercalated in clay platelets by electron beam irradiation. , 2017, Carbohydrate polymers.

[29]  K. Marsh,et al.  Food packaging--roles, materials, and environmental issues. , 2007, Journal of food science.

[30]  J. Dutta,et al.  Chitosan based nanocomposite films and coatings: Emerging antimicrobial food packaging alternatives , 2020 .

[31]  D. Kamdem,et al.  Development of biodegradable composite chitosan-based films incorporated with xylan and carvacrol for food packaging application , 2019, Food Packaging and Shelf Life.

[32]  Junyou Shi,et al.  Crosslinked chitosan-based biocomposite films modified with soy protein isolate , 2018 .

[33]  Jun Liang,et al.  The Impact of Cross-linking Mode on the Physical and Antimicrobial Properties of a Chitosan/Bacterial Cellulose Composite , 2019, Polymers.

[34]  P. Guerrero,et al.  Citric acid-incorporated fish gelatin/chitosan composite films , 2018, Food Hydrocolloids.

[35]  M. Shahedi,et al.  Physical, mechanical, and antimicrobial properties of ethylene vinyl alcohol copolymer/chitosan/nano-ZnO (ECNZn) nanocomposite films incorporating glycerol plasticizer , 2016, Journal of Food Measurement and Characterization.

[36]  M. Elsabee,et al.  Current advancements in chitosan-based film production for food technology; A review. , 2019, International journal of biological macromolecules.

[37]  Kewang Zheng,et al.  Physical, antibacterial and antioxidant properties of chitosan films containing hardleaf oatchestnut starch and Litsea cubeba oil. , 2018, International journal of biological macromolecules.

[38]  A. Richards The Integument of Arthropods : the chemical Components and their Properties, the Anatomy and Development, and the Permeability. , 1951 .

[39]  E. Zavareze,et al.  Structural, Thermal, Physical, Mechanical, and Barrier Properties of Chitosan Films with the Addition of Xanthan Gum. , 2017, Journal of food science.

[40]  Marie-Claude Heuzey,et al.  Complexation of chitosan and gelatin: From soluble complexes to colloidal gel , 2016 .

[41]  Azadeh Soroudi,et al.  Recycling of bioplastics, their blends and biocomposites: A review , 2013 .

[42]  N. Barkoula,et al.  Preparation, characterization, mechanical, barrier and antimicrobial properties of chitosan/PVOH/clay nanocomposites. , 2016, Carbohydrate polymers.

[43]  Dipankar Halder,et al.  Biodegradable hybrid nanocomposites of chitosan/gelatin and silver nanoparticles for active food packaging applications , 2018, Food Packaging and Shelf Life.

[44]  A. Dufresne,et al.  Enhancement of Egyptian soft white cheese shelf life using a novel chitosan/carboxymethyl cellulose/zinc oxide bionanocomposite film. , 2016, Carbohydrate polymers.

[45]  Baoqiang Li,et al.  Silica in situ enhanced PVA/chitosan biodegradable films for food packages. , 2018, Carbohydrate polymers.

[46]  Haiying Cui,et al.  Biodegradable zein active film containing chitosan nanoparticle encapsulated with pomegranate peel extract for food packaging , 2020 .

[47]  Xinchun Shen,et al.  Structure, physical and antioxidant properties of chitosan-gum arabic edible films incorporated with cinnamon essential oil. , 2019, International journal of biological macromolecules.

[48]  Jong-Whan Rhim,et al.  Natural Biopolymer-Based Nanocomposite Films for Packaging Applications , 2007, Critical reviews in food science and nutrition.

[49]  M. Alagar,et al.  Bioactive constituents and bio-waste derived chitosan / xylan based biodegradable hybrid nanocomposite for sensitive detection of fish freshness , 2019 .

[50]  O. Pop,et al.  Antimicrobial Efficiency of Edible Films in Food Industry , 2015 .

[51]  Mohammed Aider,et al.  Chitosan application for active bio-based films production and potential in the food industry: Review , 2010 .

[52]  R. Mathad,et al.  Effect of mechanical strength on chitosan-pva blend through ionic crosslinking for food packaging application , 2016 .

[53]  M. Elsabee,et al.  Chitosan based edible films and coatings: a review. , 2013, Materials science & engineering. C, Materials for biological applications.

[54]  A. Basta,et al.  Enhancing the performance of carboxymethyl cellulose by chitosan in producing barrier coated paper sheets , 2015 .

[55]  H. Siesler,et al.  Comprehensive characterization of active chitosan-gelatin blend films enriched with different essential oils , 2019, Food Hydrocolloids.

[56]  Hongtao Zhang,et al.  Recent progress on synthesis, property and application of modified chitosan: An overview. , 2016, International journal of biological macromolecules.

[57]  S. F. Hosseini,et al.  Electrospun essential oil-doped chitosan/poly(ε-caprolactone) hybrid nanofibrous mats for antimicrobial food biopackaging exploits. , 2019, Carbohydrate polymers.

[58]  H. Siesler,et al.  Comparative analysis of blend and bilayer films based on chitosan and gelatin enriched with LAE (lauroyl arginate ethyl) with antimicrobial activity for food packaging applications , 2019, Food Packaging and Shelf Life.

[59]  Yujia Zhao,et al.  Development of antimicrobial films based on cassava starch, chitosan and gallic acid using subcritical water technology , 2018, The Journal of Supercritical Fluids.

[60]  Kai Huang,et al.  Preparation of a hordein-quercetin-chitosan antioxidant electrospun nanofibre film for food packaging and improvement of the film hydrophobic properties by heat treatment , 2020 .

[61]  Xinchun Shen,et al.  Cinnamon and clove essential oils to improve physical, thermal and antimicrobial properties of chitosan-gum arabic polyelectrolyte complexed films. , 2019, Carbohydrate polymers.

[62]  J. Silva,et al.  Study of the effect of the chitosan use on the properties of biodegradable films of myofibrillar proteins of fish residues using response surface methodology , 2019, Food Packaging and Shelf Life.

[63]  Frank Devlieghere,et al.  Application of bioplastics for food packaging , 2013 .

[64]  Maja Rujnić-Sokele,et al.  Challenges and opportunities of biodegradable plastics: A mini review , 2017, Waste management & research : the journal of the International Solid Wastes and Public Cleansing Association, ISWA.

[65]  S. Hosseini,et al.  Development of bioactive composite films from chitosan and carboxymethyl cellulose using glutaraldehyde, cinnamon essential oil and oleic acid. , 2019, International journal of biological macromolecules.

[66]  H. Sahl,et al.  Chitosan and its antimicrobial potential – a critical literature survey , 2009, Microbial biotechnology.

[67]  Mohamed El Mehdi Mekhzoum,et al.  Chitosan/polyvinyl alcohol/thiabendazoluim-montmorillonite bio-nanocomposite films: Mechanical, morphological and antimicrobial properties , 2019, Composites Part B: Engineering.

[68]  S. Limbo,et al.  Antimicrobial agents and packaging systems in antimicrobial active food packaging: An overview of approaches and interactions , 2018, Food and Bioproducts Processing.

[69]  Shakeel Ahmed,et al.  Chitosan: Derivatives, Composites and Applications , 2017 .

[70]  H. Pardo,et al.  Physico-chemical and antilisterial properties of nisin-incorporated chitosan/carboxymethyl chitosan films. , 2019, Carbohydrate polymers.

[71]  Ming Kong,et al.  Antimicrobial properties of chitosan and mode of action: a state of the art review. , 2010, International journal of food microbiology.

[72]  E. M. Abdelrazek,et al.  Chitosan filler effects on the experimental characterization, spectroscopic investigation and thermal studies of PVA/PVP blend films , 2010 .

[73]  P. Guerrero,et al.  Chitosan as a bioactive polymer: Processing, properties and applications. , 2017, International journal of biological macromolecules.

[74]  E. Almenar,et al.  Improved wettability and adhesion of polylactic acid/chitosan coating for bio-based multilayer film development , 2015 .

[75]  Bin Li,et al.  Plasma treated polyethylene terephthalate/polypropylene films assembled with chitosan and various preservatives for antimicrobial food packaging. , 2014, Colloids and surfaces. B, Biointerfaces.

[76]  A. Chiralt,et al.  Physical, structural and antimicrobial properties of poly vinyl alcohol-chitosan biodegradable films , 2014 .

[77]  Satish Kumar,et al.  Bioplastics - classification, production and their potential food applications , 2017 .

[78]  J. Philp,et al.  Bioplastics science from a policy vantage point. , 2013, New biotechnology.

[79]  E. Fortunati,et al.  Cellulose nanocrystals from Actinidia deliciosa pruning residues combined with carvacrol in PVA_CH films with antioxidant/antimicrobial properties for packaging applications. , 2017, International journal of biological macromolecules.

[80]  C. Stevens,et al.  Recent developments in antibacterial and antifungal chitosan and its derivatives. , 2017, Carbohydrate polymers.

[81]  M. Gómez-Guillén,et al.  Polymer blending effects on the physicochemical and structural features of the chitosan/poly(vinyl alcohol)/fish gelatin ternary biodegradable films , 2019, Food Hydrocolloids.

[82]  B. E. TEIXEIRA-COSTA,et al.  Development of biodegradable films based on purple yam starch/chitosan for food application , 2020, Heliyon.

[83]  Sabu Thomas,et al.  Characterization of Polymer Blends , 2014 .

[84]  S. H. Othman,et al.  Effect of concentration of chitosan on the mechanical, morphological and optical properties of tapioca starch film , 2016 .

[85]  P. Sobral,et al.  Investigation of the physicochemical, antimicrobial and antioxidant properties of gelatin-chitosan edible film mixed with plant ethanolic extracts , 2016 .

[86]  Ye Ying,et al.  Preparation of chitosan/poly vinyl alcohol films and their inhibition of biofilm formation against Pseudomonas aeruginosa PAO1. , 2018, International journal of biological macromolecules.

[87]  M.J.A. van den Oever,et al.  Bio-based and biodegradable plastics : facts and figures : focus on food packaging in the Netherlands , 2017 .

[88]  E. Sadeghi,et al.  Physico-mechanical and structural properties of eggshell membrane gelatin- chitosan blend edible films. , 2018, International journal of biological macromolecules.

[89]  J. Rhim,et al.  Chitosan-based biodegradable functional films for food packaging applications , 2020 .

[90]  Jianzhang Li,et al.  Preparation and Characterization of Chitosan/Soy Protein Isolate Nanocomposite Film Reinforced by Cu Nanoclusters , 2017, Polymers.

[91]  Shakeel Ahmed,et al.  Chitosan and gelatin based biodegradable packaging films with UV-light protection. , 2016, Journal of photochemistry and photobiology. B, Biology.

[92]  Ji-Hyun Lee,et al.  Preparation and characterization of brewer’s spent grain protein-chitosan composite films , 2015, Journal of Food Science and Technology.

[93]  Morteza Asghari,et al.  A Review on Chitin and Chitosan Polymers: Structure, Chemistry, Solubility, Derivatives, and Applications , 2015 .

[94]  Wen Qin,et al.  Development of Poly(lactic acid)/Chitosan Fibers Loaded with Essential Oil for Antimicrobial Applications , 2017, Nanomaterials.

[95]  J. Tong,et al.  Influence of chitosan concentration on mechanical and barrier properties of corn starch/chitosan films. , 2017, International journal of biological macromolecules.

[96]  Renping Li,et al.  Effects of Chitin and Its Derivative Chitosan on Postharvest Decay of Fruits: A Review , 2011, International journal of molecular sciences.

[97]  Yaowen Liu,et al.  Fabrication of antibacterial chitosan-PVA blended film using electrospray technique for food packaging applications. , 2018, International journal of biological macromolecules.

[98]  Joydeep Dutta,et al.  Perspectives for chitosan based antimicrobial films in food applications , 2009 .

[99]  C. Luchese,et al.  Effect of chitosan addition on the properties of films prepared with corn and cassava starches , 2018, Journal of Food Science and Technology.

[100]  H. Siesler,et al.  Development of antimicrobial films based on chitosan-polyvinyl alcohol blend enriched with ethyl lauroyl arginate (LAE) for food packaging applications , 2020, Food Hydrocolloids.

[101]  Hui Ma,et al.  Enhanced antioxidant activity of fish gelatin–chitosan edible films incorporated with procyanidin , 2018 .

[102]  Shivayogi S. Narasagoudr,et al.  Ethyl vanillin incorporated chitosan/poly(vinyl alcohol) active films for food packaging applications. , 2020, Carbohydrate polymers.

[103]  M. Rosa,et al.  Influence of pitanga (Eugenia uniflora L.) leaf extract and/or natamycin on properties of cassava starch/chitosan active films , 2020 .

[104]  W. Argüelles-Monal,et al.  Chitosan Derivatives: Introducing New Functionalities with a Controlled Molecular Architecture for Innovative Materials , 2018, Polymers.

[105]  T. Madera-Santana,et al.  Chitosan/Hydrophilic Plasticizer-Based Films: Preparation, Physicochemical and Antimicrobial Properties , 2014, Journal of Polymers and the Environment.

[106]  Wei Wang,et al.  Influence of Nano Titanium Dioxide and Clove Oil on Chitosan–Starch Film Characteristics , 2019, Polymers.

[107]  Dai-Hung Ngo,et al.  Antioxidant effects of chitin, chitosan, and their derivatives. , 2014, Advances in food and nutrition research.

[108]  W. Prinyawiwatkul,et al.  Applications of chitosan for improvement of quality and shelf life of foods: a review. , 2007, Journal of food science.

[109]  R. Sothornvit,et al.  Development and characterization of porcine plasma protein-chitosan blended films , 2019 .

[110]  Prashant Bhagwat,et al.  Extraction and characterization of acid soluble collagen from fish waste: Development of collagen-chitosan blend as food packaging film , 2019, Journal of Environmental Chemical Engineering.

[111]  Teng Wang,et al.  Preparation and Characterization of Chitosan-Based Ternary Blend Edible Films with Efficient Antimicrobial Activities for Food Packaging Applications. , 2019, Journal of food science.

[112]  Seyed Hadi Razavi,et al.  Effect of chitosan coatings enriched with cinnamon oil on the quality of refrigerated rainbow trout , 2010 .

[113]  M. Friedman,et al.  Review of antimicrobial and antioxidative activities of chitosans in food. , 2010, Journal of food protection.

[114]  M. Nasri,et al.  Structural analysis, and antioxidant and antibacterial properties of chitosan-poly (vinyl alcohol) biodegradable films , 2016, Environmental Science and Pollution Research.

[115]  R. Newell,et al.  Global Energy Outlook 2015 , 2016 .

[116]  C. Boeriu,et al.  Chitosan films and blends for packaging material. , 2015, Carbohydrate polymers.

[117]  M. López-Caballero,et al.  A chitosan–gelatin blend as a coating for fish patties , 2005 .

[118]  E. Hassan,et al.  Physicochemical, antimicrobial and antioxidant properties of chitosan/TEMPO biocomposite packaging films , 2018, Food Packaging and Shelf Life.

[119]  A. Youssef,et al.  Antimicrobial food packaging based on sustainable Bio-based materials for reducing foodborne Pathogens: A review. , 2019, Food chemistry.

[120]  Man-ting Du,et al.  Mechanical properties, thermal stability, and solubility of sheep bone collagen–chitosan films , 2019, Journal of Food Process Engineering.

[121]  Valentina Siracusa,et al.  Biodegradable polymers for food packaging: a review , 2008 .

[122]  M. C. Garrigós,et al.  Gelatin-Based Films and Coatings for Food Packaging Applications , 2016 .

[123]  M. Rezaei,et al.  Cinnamon and ginger essential oils to improve antifungal, physical and mechanical properties of chitosan-carboxymethyl cellulose films , 2017 .

[124]  A. Conte,et al.  Combined effects of chitosan and MAP to improve the microbial quality of amaranth homemade fresh pasta. , 2009, Food microbiology.

[125]  O. Assis,et al.  A Review of the Antimicrobial Activity of Chitosan , 2009 .

[126]  H. Siesler,et al.  3D FT-IR imaging spectroscopy of phase-separation in a poly(3-hydroxybutyrate)/poly(l-lactic acid) blend , 2014 .

[127]  S. Jafari,et al.  Evaluation of different factors affecting antimicrobial properties of chitosan. , 2016, International journal of biological macromolecules.

[128]  Ezgi Bezirhan Arikan,et al.  A Review: Investigation of Bioplastics , 2015 .

[129]  Soon-Do Yoon,et al.  Preparation and antibacterial activities of chitosan-gallic acid/polyvinyl alcohol blend film by LED-UV irradiation. , 2017, Journal of photochemistry and photobiology. B, Biology.

[130]  P. Sobral,et al.  Production and characterization of films based on blends of chitosan from blue crab (Callinectes sapidus) waste and pectin from Orange (Citrus sinensis Osbeck) peel. , 2017, International journal of biological macromolecules.

[131]  U. Páramo-García,et al.  Antimicrobial, Optical and Mechanical Properties of Chitosan–Starch Films with Natural Extracts , 2017, International journal of molecular sciences.

[132]  Guohua Zhao,et al.  Physicochemical properties of the edible films from the blends of high methoxyl apple pectin and chitosan. , 2019, International journal of biological macromolecules.

[133]  Soon-Do Yoon,et al.  Preparation of chitosan/polyvinyl alcohol blended films containing sulfosuccinic acid as the crosslinking agent using UV curing process. , 2017, Food research international.

[134]  Reshma B. Nambiar,et al.  Development of polyvinyl alcohol/chitosan bio-nanocomposite films reinforced with cellulose nanocrystals isolated from rice straw , 2018, Applied Surface Science.

[135]  E. García-Hernández,et al.  Enzymatic Depolimerization of Chitosan for the Preparation of Functional Membranes , 2019, Journal of Chemistry.

[136]  A. Basta,et al.  Chitosan-caseinate bilayer coatings for paper packaging materials. , 2014, Carbohydrate polymers.

[137]  M. A. Lago,et al.  Preparation and Characterization of Antimicrobial Films Based on Chitosan for Active Food Packaging Applications , 2014, Food and Bioprocess Technology.

[138]  Rui Xia,et al.  Effect of citric acid induced crosslinking on the structure and properties of potato starch/chitosan composite films , 2019 .

[139]  Q. Hu,et al.  Characterization of the physical properties and biological activity of chitosan films grafted with gallic acid and caffeic acid: A comparison study , 2019 .

[140]  A. J. Nair,et al.  Synthesis, characterization and biological evaluation of chitosan film incorporated with β-Carotene loaded starch nanocrystals , 2018, Food Packaging and Shelf Life.

[141]  S. Mortazavi,et al.  Preparation and characterization of polyvinyl alcohol/chitosan blends plasticized and compatibilized by glycerol/polyethylene glycol. , 2020, Carbohydrate polymers.

[142]  Kit L. Yam,et al.  Emerging food packaging technologies: an overview , 2012 .

[143]  Yucang Zhang,et al.  In situ generated silica reinforced polyvinyl alcohol/liquefied chitin biodegradable films for food packaging. , 2020, Carbohydrate polymers.

[144]  Annu,et al.  Chitin and Chitosan: History, Composition and Properties , 2017 .

[145]  Sabu Thomas,et al.  Polymer Blends: State of the Art, New Challenges, and Opportunities , 2014 .