Reliability Analysis of a Maintenance Scheduling Model Under Failure Free Warranty Policy

This paper considers a maintenance scheduling model by using the concepts of failure free warranty policy. In this model, all the repairs during warranty are cost-free to the users, provided failures are not due to the negligence of the users. However, the users will have to repair the failed unit at their own expenses beyond warranty. During their formulation, the failure rate of the system is considered to be negative exponential distribution while the preventive maintenance (PM), repair and replacement time distributions are taken to be arbitrary with different probability density functions. Under these assumptions, using the supplementary variable technique, the various expressions which depict the behavior of the system such as reliability of the system, Mean Time to System Failure (MTSF), availability and profit function have been derived. Further, steady-state behavior of the system has also been derived. To substantiate the proposed approach, the effect of the parameters of the system has been analyzed through the system reliability, and expected profit through an illustrative example.

[1]  Abdur Rahim,et al.  Reliability for multiple units adopting sequential imperfect maintenance policies , 2015, Int. J. Syst. Assur. Eng. Manag..

[2]  Hoang Pham,et al.  Availability and mean life time prediction of multistage degraded system with partial repairs , 1997 .

[3]  Jitender Kumar,et al.  Profit analysis of a 2-out-of-2 redundant system with single standby and degradation of the units after repair , 2013, Int. J. Syst. Assur. Eng. Manag..

[4]  Harish Garg,et al.  An approach for analyzing the reliability of industrial systems using soft-computing based technique , 2014, Expert Syst. Appl..

[5]  Jitender Kumar,et al.  Stochastic Modeling of a Single-Unit Repairable System with Preventive Maintenance under Warranty , 2013 .

[6]  Eric Châtelet,et al.  Optimization of maintenance policy using the proportional hazard model , 2009, Reliab. Eng. Syst. Saf..

[7]  Harish Garg,et al.  An approach for analyzing the reliability and profit of an industrial system based on the cost free warranty policy , 2018 .

[8]  Kit-Nam Francis Leung,et al.  Inspection schedules when the lifetime distribution of a single-unit system is completely unknown , 2001, Eur. J. Oper. Res..

[9]  S. C. Malik Reliability modeling of a computer system with preventive maintenance and priority subject to maximum operation and repair times , 2013, Int. J. Syst. Assur. Eng. Manag..

[10]  Anna Jodejko-Pietruczuk,et al.  Development and sensitivity analysis of a technical object inspection model based on the delay-time concept use , 2017 .

[11]  Rui Peng,et al.  A preventive maintenance model with a two-level inspection policy based on a three-stage failure process , 2014, Reliab. Eng. Syst. Saf..

[12]  Jitender Kumar,et al.  MTSF (mean time to system failure) and profit analysis of a single-unit system with inspection for feasibility of repair beyond warranty , 2016, Int. J. Syst. Assur. Eng. Manag..

[13]  P.K. Kapur,et al.  Joint Optimum Preventive-Maintenance and Repair-Limit Replacement Policies , 1980, IEEE Transactions on Reliability.

[14]  Harish Garg,et al.  Reliability, Availability and Maintainability Analysis of Industrial Systems Using PSO and Fuzzy Methodology , 2014 .

[15]  Jitender Kumar,et al.  Probabilistic analysis of two reliability models of a single-unit system with preventive maintenance beyond warranty and degradation , 2015 .

[16]  Gwo-Liang Liao,et al.  Optimum policy for a production system with major repair and preventive maintenance , 2012 .

[17]  Serkan Eryilmaz A reliability model for a three-state degraded system having random degradation rates , 2016, Reliab. Eng. Syst. Saf..

[18]  G. S. Mokaddis,et al.  A three-unit standby redundant system with repair and preventive maintenance , 1990 .

[19]  Harish Garg,et al.  A Hybrid GA-GSA Algorithm for Optimizing the Performance of an Industrial System by Utilizing Uncertain Data , 2015 .

[20]  Rakesh Gupta Probabilistic analysis of a two-unit cold standby system with two-phase repair and preventive maintenance , 1986 .

[21]  Lin Li,et al.  Option model for joint production and preventive maintenance system , 2009 .

[22]  D. Cox The analysis of non-Markovian stochastic processes by the inclusion of supplementary variables , 1955, Mathematical Proceedings of the Cambridge Philosophical Society.

[23]  M. A. Hariga A maintenance inspection model for a single machine with general failure distribution , 1996 .

[24]  Suresh Kumar,et al.  Cost analysis of a two dissimilar cold standby system with preventive maintenance and replacement of standby , 1994 .

[25]  David He,et al.  Analysis of sequential failures for assessment of reliability and safety of manufacturing systems , 2002, Reliab. Eng. Syst. Saf..

[26]  Harish Garg,et al.  Performance analysis of an industrial system using soft computing based hybridized technique , 2017 .

[27]  Beena Nailwal,et al.  RELIABILITY AND SENSITIVITY ANALYSIS OF AN OPERATING SYSTEM WITH INSPECTION IN DIFFERENT WEATHER CONDITIONS , 2012 .

[28]  Shigeru Yanagi,et al.  Availability of a Parallel Redundant System with Preventive Maintenance and Common-Cause Failures , 1992 .

[29]  Mangey Ram,et al.  Performability analysis of a system under 1-out-of-2:G scheme with perfect reworking , 2015 .

[30]  Harish Garg,et al.  Preventive maintenance scheduling of the pulping unit in a paper plant , 2013 .

[31]  R. K. Tuteja,et al.  A system with pre-inspection and two types of repairman , 1994 .

[32]  V. Rusev,et al.  On Solution of Renewal Equation in the Weibull-Gnedenko Model , 2017 .

[33]  Christophe Bérenguer,et al.  On the inspection policy of a two-component parallel system with failure interaction , 2005, Reliab. Eng. Syst. Saf..

[34]  M. S. Kadyan Reliability and Profit Analysis of a Single-Unit System with Preventive Maintenance Subject to Maximum Operation Time , 2013 .

[35]  Charles E Ebeling,et al.  An Introduction to Reliability and Maintainability Engineering , 1996 .

[36]  M. S. Kadyan,et al.  Cost benefit analysis of a single-unit system with warranty for repair , 2013, Appl. Math. Comput..

[37]  Harish Garg,et al.  Reliability analysis of repairable systems using Petri nets and vague Lambda-Tau methodology. , 2013, ISA transactions.