Recent Advancements of Micro-Lattice Structures: Application, Manufacturing Methods, Mechanical Properties, Topologies and Challenges

Micro-lattice structure is a modern concept in cellular materials, which merges valuable mechanical attributes of material with smart geometrical directions. It is light in weight and consists of high energy absorption capacity, high strength and less vibration than other cellular materials. The micro-lattice structure is another type of cellular solid’s materials containing slender lattice parts known as strut and is categorized according to their cell arrangement. Due to the above properties nowadays, it is very popular for industrial applications like medical and bioengineering, aviation, automation and robotics. There are various techniques available for manufacturing micro-lattice structure. The simple, rapid and scalable fabrication of micro-lattice structure is achieved using additive manufacturing. Even geometrically intricate parts, complex assemblies can easily accommodate this lightweight technology. This paper presents an overall view of the micro-lattice structure concerning different topologies, various manufacturing methods, and different materials used. This paper also discusses how the variation of the above parameters can perk up the micro-lattices working notably, from a mechanical and application outlook. The attributes of micro-lattice structures and the foremost later finite element analysis models developed by different researchers for analyses of different properties have been also discussed here. This paper surveys the challenges confronted by various researchers and proposes future insight about micro-lattice structures required to progress their utilization in lightweight applications.

[1]  H. Tan,et al.  An effective length model for octet lattice , 2018 .

[2]  Di Wang,et al.  Evaluation of topology-optimized lattice structures manufactured via selective laser melting , 2018 .

[3]  S. Narkhede,et al.  Applications, Manufacturing and Thermal Characteristics of Micro-Lattice Structures: Current State of the Art , 2019 .

[4]  Michael D. Sangid,et al.  Fatigue behavior of IN718 microtrusses produced via additive manufacturing , 2016 .

[5]  Jonghyun Park,et al.  3D printed hierarchically-porous microlattice electrode materials for exceptionally high specific capacity and areal capacity lithium ion batteries , 2018, Additive Manufacturing.

[6]  Yilun Liu,et al.  Dynamic energy absorption characteristics of hollow microlattice structures , 2014 .

[7]  D. Fang,et al.  Compression experiment and numerical evaluation on mechanical responses of the lattice structures with stochastic geometric defects originated from additive-manufacturing , 2020 .

[8]  Creating hollow microlattice materials reinforced by carbon nanotubes for improved mechanical properties , 2019, Materials Letters.

[10]  S. Narkhede,et al.  Performance prediction of hollow micro-lattice cross-flow heat exchanger using a numerical approach , 2021 .

[11]  M. Raleigh,et al.  A microfabrication approach for making metallic mechanical metamaterials , 2018, Materials & Design.

[12]  A. Schroer,et al.  Evaluating sputter deposited metal coatings on 3D printed polymer micro-truss structures , 2018 .

[13]  Rashid K. Abu Al-Rub,et al.  Compression and buckling of microarchitectured Neovius-lattice , 2020 .

[14]  L. Valdevit,et al.  The effect of manufacturing defects on compressive strength of ultralight hollow microlattices: A data-driven study , 2018 .

[15]  H. Liao,et al.  Mechanical and in vitro study of an isotropic Ti6Al4V lattice structure fabricated using selective laser melting , 2019, Journal of Alloys and Compounds.

[16]  Z. Yue,et al.  Fracture characteristic analysis of cellular lattice structures under tensile load , 2019, International Journal of Solids and Structures.

[17]  A. Laukkanen,et al.  Optimization and Simulation of SLM Process for High Density H13 Tool Steel Parts , 2016 .

[18]  Yong Je Choi,et al.  Development of a Lightweight Prosthetic Hand for Patients with Amputated Fingers , 2020 .

[19]  Z.-H. Jin A microlattice material with negative or zero thermal expansion , 2017 .

[20]  Lorenzo Valdevit,et al.  Microlattices as architected thin films: Analysis of mechanical properties and high strain elastic recovery , 2013 .

[21]  M. Bermingham,et al.  Challenges and Opportunities in the Selective Laser Melting of Biodegradable Metals for Load-Bearing Bone Scaffold Applications , 2020, Metallurgical and Materials Transactions A.

[22]  N. Fleck,et al.  Tensile response of elastoplastic lattices at finite strain , 2017 .

[23]  S. Manzoni,et al.  Damping behavior of 316L lattice structures produced by Selective Laser Melting , 2018, Materials & Design.

[24]  I. Sinclair,et al.  The application of digital volume correlation (DVC) to study the microstructural behaviour of trabecular bone during compression. , 2014, Journal of the mechanical behavior of biomedical materials.

[25]  Nicolae Bâlc,et al.  Basic Research on Lattice Structures Focused on the Strut Shape and Welding Beads , 2016 .

[26]  Chen Hong,et al.  Influence of scan strategy and molten pool configuration on microstructures and tensile properties of selective laser melting additive manufactured aluminum based parts , 2018 .

[27]  Elastomeric Microlattice Impact Attenuators , 2019 .

[28]  C. Daraio,et al.  Highly porous microlattices as ultrathin and efficient impact absorbers , 2018, International Journal of Impact Engineering.

[29]  A. Fortunato,et al.  New Possibilities in the Fabrication of Hybrid Components with Big Dimensions by Means of Selective Laser Melting (SLM) , 2016 .

[30]  A. Panesar,et al.  Strategies for functionally graded lattice structures derived using topology optimisation for Additive Manufacturing , 2018 .

[31]  M. Ashby,et al.  Effective properties of the octet-truss lattice material , 2001 .

[32]  Hui-ping Tang,et al.  Additive manufacturing of Ti-6Al-4V lattice structures with high structural integrity under large compressive deformation , 2019, Journal of Materials Science & Technology.

[33]  A. Constantinescu,et al.  Stress relaxation in polymeric microlattice materials , 2017 .

[34]  L. Valdevit,et al.  Ultralight Metallic Microlattices , 2011, Science.

[35]  Yilun Liu,et al.  Quasi-static energy absorption of hollow microlattice structures , 2014 .

[36]  T. Tancogne-Dejean,et al.  Elastically-isotropic truss lattice materials of reduced plastic anisotropy , 2017 .

[37]  P. Cardiff,et al.  Mechanical behaviour of additively-manufactured polymeric octet-truss lattice structures under quasi-static and dynamic compressive loading , 2019, Materials & Design.

[38]  S. Atluri,et al.  Ultralight cellular composite materials with architected geometrical structure , 2018, Composite Structures.

[39]  W. Cantwell,et al.  Comparison of the Drop Weight Impact Performance of Sandwich Panels with Aluminium Honeycomb and Titanium Alloy Micro Lattice Cores , 2010 .

[40]  P. Köhnen,et al.  Mechanical properties and deformation behavior of additively manufactured lattice structures of stainless steel , 2018 .