Thermoeconomic comparison between pure and mixture working fluids of organic Rankine cycles (ORCs) for low temperature waste heat recovery

Based on the thermoeconomic multi-objective optimization, simultaneously considering exergy efficiency and levelized energy cost (LEC), the thermoeconomic comparisons between pure and mixture working fluids of organic Rankine cycles (ORCs) have been investigated. Four models are proposed based on the different location of evaporating bubble point temperature or condensing dew point temperature for mixture working fluids. The effects of mass fraction and four key parameters (evaporator temperature, condenser temperature, pinch point temperature difference and degree of superheat) on exergy efficiency and levelized energy cost (LEC) are examined. Pareto-optimal solutions of four models using 0.7R245fa/0.3R227ea are obtained and compared. Taking mass fraction into account, the thermoeconomic comparisons between pure and mixture working fluids have been studied. Research demonstrates that the mixtures don't always present better thermodynamic performance and economic performance than pure working fluids. Model 2 (T-7 = T-E, T-3 = T-C) is the favorable operation condition for its highest thermodynamic performance and relatively low economic factor. Taking mass fraction as decision variable, Pareto-optimal solutions for models 1, 2,3 and 4 in pairs of (exergy efficiency (%), LEC ($/kW h)) are (56.71, 0.188), (57.67, 0.192), (57.11, 0.194), and (56.91, 0.192), respectively. Compared with pure working fluids, the mixture working fluids present better exergy efficiency but worse LEC except model 1. (C) 2015 Elsevier Ltd. All rights reserved.

[1]  S. Klein,et al.  NIST Standard Reference Database 23: NIST Thermodynamic and Transport Properties of Refrigerants and Refrigerant Mixtures-REFPROP, Version 6.0 | NIST , 1998 .

[2]  Gang Liu,et al.  Thermo-economic multi-objective optimization for a solar-dish Brayton system using NSGA-II and decision making , 2015 .

[3]  Susan Krumdieck,et al.  An experimental and modelling study of a 1 kW organic Rankine cycle unit with mixture working fluid , 2015 .

[4]  Tsing-Fa Lin,et al.  Condensation heat transfer and pressure drop of refrigerant R-134a in a plate heat exchanger , 1999 .

[5]  Li Zhao,et al.  A comparative study of pure and zeotropic mixtures in low-temperature solar Rankine cycle , 2010 .

[6]  Lijun Yu,et al.  Effects of evaporating temperature and internal heat exchanger on organic Rankine cycle , 2011 .

[7]  Li Zhao,et al.  A review of working fluid and expander selections for organic Rankine cycle , 2013 .

[8]  S. Kandlikar A General Correlation for Saturated Two-Phase Flow Boiling Heat Transfer Inside Horizontal and Vertical Tubes , 1990 .

[9]  Yiping Dai,et al.  Parametric optimization design for supercritical CO2 power cycle using genetic algorithm and artificial neural network , 2010 .

[10]  Lothar Thiele,et al.  Comparison of Multiobjective Evolutionary Algorithms: Empirical Results , 2000, Evolutionary Computation.

[11]  Y. Duan,et al.  Parametric optimization and performance analyses of geothermal organic Rankine cycles using R600a/R601a mixtures as working fluids , 2015 .

[12]  Yiping Dai,et al.  Thermodynamic analysis and optimization of a transcritical CO2 geothermal power generation system based on the cold energy utilization of LNG , 2014 .

[13]  T. Hung Waste heat recovery of organic Rankine cycle using dry fluids , 2001 .

[14]  Michel Feidt,et al.  Thermodynamic and economic optimizations of a waste heat to power plant driven by a subcritical ORC (Organic Rankine Cycle) using pure or zeotropic working fluid , 2014 .

[15]  I. Dincer,et al.  Exergy and exergoeconomic analyses and optimization of geothermal organic Rankine cycle , 2013 .

[16]  Patrick Linke,et al.  Novel and conventional working fluid mixtures for solar Rankine cycles: Performance assessment and multi-criteria selection , 2015 .

[17]  Hui Hong,et al.  An integrated solar thermal power system using intercooled gas turbine and Kalina cycle , 2012 .

[18]  Gequn Shu,et al.  Study of mixtures based on hydrocarbons used in ORC (Organic Rankine Cycle) for engine waste heat recovery , 2014 .

[19]  M. M. Rahman,et al.  A supercritical Rankine cycle using zeotropic mixture working fluids for the conversion of low-grade , 2011 .

[20]  Lan Xiao,et al.  Multi-objective optimization of evaporation and condensation temperatures for subcritical organic Rankine cycle , 2015 .

[21]  Alberto Coronas,et al.  SIMULATION STUDIES ON GAX BASED KALINA CYCLE FOR BOTH POWER AND COOLING APPLICATIONS , 2013 .

[22]  Ashok Misra,et al.  Performance analysis of an Organic Rankine Cycle with superheating under different heat source temperature conditions , 2011 .

[23]  Steven Lecompte,et al.  Exergy analysis of zeotropic mixtures as working fluids in organic rankine cycles , 2014 .

[24]  Christian Vetter,et al.  Comparison of sub- and supercritical Organic Rankine Cycles for power generation from low-temperature/low-enthalpy geothermal wells, considering specific net power output and efficiency , 2013 .

[25]  Saili Li,et al.  Thermo-Economic Analysis of Waste Heat Recovery ORC Using Zeotropic Mixtures , 2015 .

[26]  Jian Zhang,et al.  Study of zeotropic mixtures of ORC (organic Rankine cycle) under engine various operating conditions , 2013 .

[27]  Tao Guo,et al.  Fluids and parameters optimization for a novel cogeneration system driven by low-temperature geother , 2011 .

[28]  M. M. Prieto,et al.  Thermodynamic analysis of high-temperature regenerative organic Rankine cycles using siloxanes as working fluids , 2011 .

[29]  Rambod Rayegan,et al.  A procedure to select working fluids for Solar Organic Rankine Cycles (ORCs) , 2011 .

[30]  Fahad A. Al-Sulaiman,et al.  Exergy analysis of parabolic trough solar collectors integrated with combined steam and organic Rankine cycles , 2014 .

[31]  J. Gonzálvez-Maciá,et al.  Assessment of boiling and condensation heat transfer correlations in the modelling of plate heat exchangers , 2007 .

[32]  Pradip Dutta,et al.  Evaluation of isopentane, R-245fa and their mixtures as working fluids for organic Rankine cycles , 2013 .

[33]  Zhen Yang,et al.  Effect of condensation temperature glide on the performance of organic Rankine cycles with zeotropic mixture working fluids , 2014 .

[34]  Yang Shi,et al.  Sensitivity analysis and thermoeconomic comparison of ORCs (organic Rankine cycles) for low temperature waste heat recovery , 2015 .

[35]  D. Yogi Goswami,et al.  Solar Thermal Power Technology: Present Status and Ideas for the Future , 1998, Successfully Managing the Risk and Development of Your Business and Technology.

[36]  Ibrahim Dincer,et al.  Thermodynamic analysis of a novel ammonia-water trilateral Rankine cycle , 2008 .

[37]  Hoseyn Sayyaadi,et al.  Efficiency enhancement of a gas turbine cycle using an optimized tubular recuperative heat exchanger , 2012 .

[38]  Nicolas Galanis,et al.  Parametric study and optimization of a transcritical power cycle using a low temperature source , 2010 .

[39]  Guoqiang Xu,et al.  Analysis of zeotropic mixtures used in high-temperature Organic Rankine cycle , 2014 .

[40]  Chun-Mei Wu,et al.  Economical evaluation and optimization of subcritical organic Rankine cycle based on temperature matching analysis , 2014 .

[41]  Mohammad Reza Nikoo,et al.  A novel multi criteria decision making model for optimizing time-cost-quality trade-off problems in construction projects , 2015, Expert Syst. Appl..

[42]  He Weifeng,et al.  Thermal matching performance of a geothermal ORC system using zeotropic working fluids , 2015 .

[43]  Hao Liu,et al.  Performance analysis of regenerative organic Rankine cycle (RORC) using the pure working fluid and the zeotropic mixture over the whole operating range of a diesel engine , 2014 .

[44]  Hoseyn Sayyaadi,et al.  Application of the multi-objective optimization method for designing a powered Stirling heat engine: Design with maximized power, thermal efficiency and minimized pressure loss , 2013 .

[45]  N. Lai,et al.  Working fluids for high-temperature organic Rankine cycles , 2007 .

[46]  Kalyanmoy Deb,et al.  A fast and elitist multiobjective genetic algorithm: NSGA-II , 2002, IEEE Trans. Evol. Comput..

[47]  S. K. Wang,et al.  A Review of Organic Rankine Cycles (ORCs) for the Recovery of Low-grade Waste Heat , 1997 .

[48]  Hoseyn Sayyaadi,et al.  Designing a solar powered Stirling heat engine based on multiple criteria: Maximized thermal efficiency and power , 2013 .

[49]  Christos Katsanos,et al.  Thermodynamic analysis of a Rankine cycle applied on a diesel truck engine using steam and organic medium , 2012 .

[50]  Chao Liu,et al.  Potential of organic Rankine cycle using zeotropic mixtures as working fluids for waste heat recovery , 2014 .

[51]  Li Zhao,et al.  The influence of composition shift on organic Rankine cycle (ORC) with zeotropic mixtures , 2014 .

[52]  Tzu-Chen Hung,et al.  A study of organic working fluids on system efficiency of an ORC using low-grade energy sources , 2010 .

[53]  Markus Preißinger,et al.  Low grade waste heat recovery with subcritical and supercritical Organic Rankine Cycle based on natural refrigerants and their binary mixtures , 2015 .

[54]  George Papadakis,et al.  Low­grade heat conversion into power using organic Rankine cycles - A review of various applications , 2011 .

[55]  Markus Preißinger,et al.  Zeotropic mixtures as working fluids in Organic Rankine Cycles for low-enthalpy geothermal resources , 2012 .

[56]  Fahad A. Al-Sulaiman,et al.  Greenhouse gas emission and exergy assessments of an integrated organic Rankine cycle with a biomass combustor for combined cooling, heating and power production , 2011 .

[57]  Maogang He,et al.  A combined thermodynamic cycle used for waste heat recovery of internal combustion engine , 2011 .

[58]  Mohammad Ali Ahmadi,et al.  Thermodynamic and thermo-economic analysis and optimization of an irreversible regenerative closed Brayton cycle , 2015 .

[59]  Chris Lacor,et al.  Modeling and Pareto optimization of gas cyclone separator performance using RBF type artificial neural networks and genetic algorithms , 2012 .

[60]  Fredrik Haglind,et al.  Selection and optimization of pure and mixed working fluids for low grade heat utilization using organic Rankine cycles , 2014 .

[61]  Mortaza Yari,et al.  Utilization of waste heat from GT-MHR for power generation in organic Rankine cycles. , 2010 .

[62]  Yang Shi,et al.  Comparison between regenerative organic Rankine cycle (RORC) and basic organic Rankine cycle (BORC) based on thermoeconomic multi-objective optimization considering exergy efficiency and levelized energy cost (LEC) , 2015 .

[63]  A. S. Nafey,et al.  Combined solar organic Rankine cycle with reverse osmosis desalination process: Energy, exergy, and cost evaluations , 2010 .

[64]  Farid Chejne,et al.  A technical, economical and market review of organic Rankine cycles for the conversion of low-grade heat for power generation , 2012 .

[65]  Yasuyuki Ikegami,et al.  Optimization design and exergy analysis of organic rankine cycle in ocean thermal energy conversion , 2012 .

[66]  Bruno Vanslambrouck,et al.  Potential of zeotropic mixtures as working fluids in organic Rankine cycles , 2012 .