A CFD-VOF based model to address intensive photobioreactor designs

The design and optimization of photobioreactors for intensive microalgal cultures are key issues to increase process performance. A model to assess the photosynthetic performance of tubular, bubble column and flat photobioreactors is presented. The model has coupled microalgal light distribution, photosynthesis kinetics and gas-liquid hydrodynamics. A lumped kinetic parameter model of photosynthetic unit (PSU) has been adopted for photosynthetic reactions. The dynamics of a microalgal cell has been described according to the gas-liquid flow of a bubble column. The flow field induced by liquid turbulence and bubbles uprising throughout the photobioreactor have been simulated with ANSYS-FLUENT. A representative domain of the flat photobioreactor has been selected by adopting proper periodic boundary conditions. Turbulence dispersion fields have been assessed by numerical simulations for several bubble size. A random-walk model developed in MATLAB has been adopted to microalgal cells to assess the irradiance experienced by the PSU-cell in the photobioreactors. The photobioreactor performances - expressed in terms of global photosynthesis rate – have been assessed. Irradiance level and biomass concentration have been changed in the range of operating conditions typically adopted for known processes.

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