OPTICAL SHOP APPLICATIONS FOR LASER TRACKER METROLOGY SYSTEMS

A laser tracking system, or a laser tracker, is an interdisciplinary system that combines many engineering disciplines to make an extremely accurate and versatile three dimensional coordinate measuring instrument. These disciplines include optics, precision mechanics, servo systems, numerical computation, and computer control techniques. Although trackers are optical based systems relying on heterodyne laser interferometry to perform measurements, there have not been many optical shop applications that have been developed utilizing this powerful tool. This thesis evaluates the laser tracker as a tool for the optical shop. Included in this thesis is an extensive background chapter that investigates the theory of the laser tracker, error sources, and current applications. An extensive list of references was built that describes the work that is currently being done with laser trackers and what improvements the different groups around the world are doing to improve its performance. This thesis builds upon this work by documenting a series of experiments that were designed to evaluate the tracker’s ability to make optical measurements. The tracker’s ability to measure the radius of curvature of a spherical optical element, the tracker’s ability to align an optical system, and the tracker’s ability to track an image was

[1]  Lei Fu,et al.  Measurement of high-power laser resonator mirror's misalignment using PSD , 2000, Optics and Optoelectronic Inspection and Control.

[2]  François Blais Review of 20 years of range sensor development , 2004, J. Electronic Imaging.

[3]  Allen H. Greenleaf Self-Calibrating Surface Measuring Machine , 1982, Astronomical Telescopes and Instrumentation.

[4]  W. Schoening,et al.  Alignment Of A Four Meter Ritchey-Chretien Telescope , 1980, Optics & Photonics.

[5]  Allen H. Greenleaf Self-Calibrating Surface Measuring Machine , 1983 .

[6]  F. Y. Pan Measurement of aspherical surfaces using test plate and computer generated hologram (CGH) , 2002 .

[7]  S. Minkowitz,et al.  Laser interferometer , 1967 .

[8]  J. Verö,et al.  Surveying instruments and their operational principles , 1991 .

[9]  Jia Wang,et al.  Length-measured method for virtual coordinate measurement by laser tracking system , 1999, Optics + Photonics.

[10]  Francois Blais,et al.  Range error analysis of an integrated time-of-flight, triangulation, and photogrammetric 3D laser scanning system , 2000, Defense, Security, and Sensing.

[11]  Keith W. Buffinton,et al.  "Pulse-Width Control of the Position of the End- Effector of an Industrial Robot," Proceedings of the 2nd International Federation of Automatic Control Conference on Mechatronic Systems, pp. 737-742 , 2002 .

[12]  Mumin Song,et al.  Overview of three-dimensional shape measurement using optical methods , 2000 .

[13]  Duane L. Patrick Laser Tracker II: Sandia National Laboratories second-generation laser tracking system , 1991, Defense, Security, and Sensing.

[14]  Toshiyuki Takatsuji,et al.  The first measurement of a three-dimensional coordinate by use of a laser tracking interferometer system based on trilateration , 1998 .

[15]  Stephen A. Kyle Dimensional reference for robot calibration , 1994, Other Conferences.

[16]  B. Edĺen The Refractive Index of Air , 1966 .

[17]  Markus Vincze,et al.  Real-time contactless measurement of robot pose in six degrees of freedom , 1995 .

[18]  Rajiv K. Bhatia Telescope alignment: is the zero-coma condition sufficient? , 1995, Defense, Security, and Sensing.

[19]  Duane L. Patrick Sandia National Labs' precision laser tracking systems , 1997, Other Conferences.

[20]  D. Malacara Optical Shop Testing , 1978 .

[21]  James H. Burge,et al.  Optical test alignment using computer generated holograms , 2002 .

[22]  Sonko Osawa,et al.  High-performance laser tracker using an articulating mirror for the calibration of coordinate measuring machine , 2002 .

[23]  G. N. Peggs,et al.  Design of a High-Accuracy CMM Based on Multi-Lateration Techniques , 2000 .

[24]  Franc¸ois Blais,et al.  Review of 20 years of range sensor development , 2003, IS&T/SPIE Electronic Imaging.

[25]  Scott C. Sandwith Thermal stability of laser tracking interferometer calibration , 1999, Optics East.

[26]  Allen H. Greenleaf Computer-Controlled Optical Surfacing , 1980, Other Conferences.

[27]  Wolfgang Otto,et al.  Measuring large aspherics using a commercially available 3D-coordinate measuring machine , 2000, Astronomical Telescopes and Instrumentation.

[28]  G. G. Stokes "J." , 1890, The New Yale Book of Quotations.

[29]  Kevin W. Thompson,et al.  Influence Of Alignment Errors Of A Telescope System On Its Aberration Field , 1980, Optics & Photonics.

[30]  Kevin G. Harding Application issues when using optical 3D systems in place of CMMs , 2002, Optics East.

[31]  Brian A. McLeod,et al.  COLLIMATION OF FAST WIDE-FIELD TELESCOPES , 1996 .

[32]  Jia Wang,et al.  Position and attitude measurement of moving target using laser tracking system with multiple measuring stations , 2000, Optics and Optoelectronic Inspection and Control.

[33]  M. Rimmer,et al.  Analysis of perturbed lens systems. , 1970, Applied optics.

[34]  Francois Blais,et al.  Eye-safe digital 3-D sensing for space applications , 2000 .

[35]  Gregory P. Ruthven,et al.  Active optical system design for the 4.2-m SOAR telescope , 2000, Astronomical Telescopes and Instrumentation.

[36]  K. Lau,et al.  Automatic laser tracking interferometer system for robot metrology , 1986 .

[37]  Francois Blais,et al.  Comparison of pose estimation methods of a 3D laser tracking system using triangulation and photogrammetry techniques , 2000, IS&T/SPIE Electronic Imaging.

[38]  Bernard Delabre,et al.  CONCERNING THE ALIGNMENT OF MODERN TELESCOPES: THEORY, PRACTICE, AND TOLERANCES ILLUSTRATED BY THE ESO NTT , 1997 .

[39]  Sonko Osawa,et al.  Evaluation of the performance of a novel laser tracker used for coordinate measurements , 2001, Lasers in Metrology and Art Conservation.

[40]  Jia Wang,et al.  Experimental research on laser tracking system with galvanometer scanner for measuring spatial coordinates of moving target , 2000, Optics and Optoelectronic Inspection and Control.