Helium turbomachinery operating experience from gas turbine power plants and test facilities

Abstract The closed-cycle gas turbine, pioneered and deployed in Europe, is not well known in the USA. Since nuclear power plant studies currently being conducted in several countries involve the coupling of a high temperature gas-cooled nuclear reactor with a helium closed-cycle gas turbine power conversion system, the experience gained from operated helium turbomachinery is the focus of this paper. A study done as early as 1945 foresaw the use of a helium closed-cycle gas turbine coupled with a high temperature gas-cooled nuclear reactor, and some two decades later this was investigated but not implemented because of lack of technology readiness. However, the first practical use of helium as a gas turbine working fluid was recognized for cryogenic processes, and the first two small fossil-fired helium gas turbines to operate were in the USA for air liquefaction and nitrogen production facilities. In the 1970's a larger helium gas turbine plant and helium test facilities were built and operated in Germany to establish technology bases for a projected future high efficiency large nuclear gas turbine power plant concept. This review paper covers the experience gained, and the lessons learned from the operation of helium gas turbine plants and related test facilities, and puts these into perspective since over three decades have passed since they were deployed. An understanding of the many unexpected events encountered, and how the problems, some of them serious, were resolved is important to avoid them being replicated in future helium turbomachines. The valuable lessons learned in the past, in many cases the hard way, particularly from the operation in Germany of the Oberhausen II 50 MWe helium gas turbine plant, and the technical know-how gained from the formidable HHV helium turbine test facility, are viewed as being germane in the context of current helium turbomachine design work being done for future high efficiency nuclear gas turbine plant concepts.