High pressure sealing characteristics of combined structure based on flexible graphite rings

Seal components made of flexible graphite have excellent resistance to temperature, while sealing of high pressure fluids is unsatisfactory. The sealing behavior of flexible graphite rings is characterized by the ratio of the contact pressure to the axial pressure. The FEA results show that the lateral pressure decreases roughly linearly along the direction of the sealing path, and the lateral pressure coefficient increases with increasing axial pressure. We design a combined seal structure based on flexible graphite rings, and extract the contact pressure along two sealing paths. The results imply that the self-sealing effect is more favorable when the pressure of the sealing fluid is increased. The effect of the friction coefficient on the contact pressure is not significant, except at the beginning of the sealing path. Sealing effects are tested under the coupling condition of 350°C and 50 MPa, which verify the sealing performance under high temperature and high pressure. The comparison of the test results of “kf” (the product of lateral pressure coefficient and friction coefficient) with those of the FEA validates the rationality of the analytical approach. The comprehensive coefficient “kf” can be easily obtained by testing, and can be used as a key parameter for seal design.

[1]  G.H. Kim,et al.  A design study on metal C-ring seals , 2022, Vacuum.

[2]  Mingquan Yu,et al.  Study on the lubrication film formation and characteristics of different graphite seal composites , 2022, Journal of Mechanical Science and Technology.

[3]  W. Yao,et al.  Performance degradation of metal rubber seal under high temperature and pressure , 2021, Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science.

[4]  A. Dhoble,et al.  Review of hydraulic seal failures due to effect of medium to high temperature , 2021 .

[5]  L. Jianhua,et al.  Study on Radial Clearance Sealing Performance of Graphite Ring , 2021 .

[6]  S. Shevchenko Design Improvement of Stuffing Box Seals of Centrifugal Pump Shafts, Based on the Study of the Sealing Mechanism Physical Model , 2020, Journal of Mechanical Engineering.

[7]  A. Bouzid,et al.  Leak prediction through porous compressed packing rings: A comparison study , 2018, International Journal of Pressure Vessels and Piping.

[8]  Doug Lehr,et al.  Seal Life Prediction and Design Reliability in Downhole Tools , 2017 .

[9]  Rui Yang,et al.  Thermal aging of hydrogenated nitrile rubber – loss of additives and its influence on elasticity maintenance , 2017 .

[10]  Michel Lefrancois,et al.  Metal Seal Technologies in Subsea Applications , 2016 .

[11]  Andreas Almqvist,et al.  Modelling of leakage on metal-to-metal seals , 2016 .

[12]  Erol Feyzullahoğlu,et al.  Abrasive wear, thermal and viscoelastic behaviors of rubber seal materials used in different working conditions , 2015 .

[13]  A. Takeuchi,et al.  Compression and recovery micro-mechanisms in flexible graphite , 2013 .

[14]  Ryan Ziegler,et al.  Characterization of Metallic W-Seals for Inner to Outer Shroud Sealing in Industrial Gas Turbines , 2012 .

[15]  Abdel-Hakim Bouzid,et al.  Analytical evaluation of stresses and displacements of stuffing-box packing based on a flexibility analysis , 2009 .

[16]  Sanjeev Kulkarni,et al.  Analysis of a check valve seal for nuclear plant , 2006 .

[17]  F. Berto,et al.  Mechanical properties of flexible graphite: review , 2020 .

[18]  A. Bouzid,et al.  Predicting Leak Rate Through Valve Stem Packing in Nuclear Applications , 2019, Journal of Nuclear Engineering and Radiation Science.

[19]  T. Korkut A molecular dynamics study about graphite and boron coated graphite at reactor temperatures , 2014 .

[20]  Abdel-Hakim Bouzid,et al.  An Experimental-Numerical Procedure for Stuffing Box Packing Characterization and Leak Tests , 2011 .

[21]  Roland van Dort,et al.  Metal-to-Metal Seals Meet Downhole Hazard Demands , 2009 .

[22]  Gordon Mackenzie,et al.  Recent Metal-To-Metal Sealing Technology for Zonal Isolation Applications Demonstrates Potential for Use in Hostile HPHT Environments , 2007 .