A New Interpretable Learning Method for Fault Diagnosis of Rolling Bearings

In modern manufacturing processes, requirements for automatic fault diagnosis have been growing increasingly as it plays a vitally important role in the reliability and safety of industrial facilities. Rolling bearing systems represent a critical part in most of the industrial applications. In view of the strong environmental noise in the working environment of rolling bearing, its vibration signals have nonstationary and nonlinear characteristics, and those features are difficult to be extracted. In this article, we proposed a new intelligent fault diagnosis method for rolling bearing with unlabeled data by using the convolutional neural network (CNN) and fuzzy $C$ -means (FCM) clustering algorithm. CNN is first utilized to automatically extract features from rolling bearing vibration signals. Then, the principal component analysis (PCA) technique is used to reduce the dimension of the extracted features, and the first two principal components are selected as the fault feature vectors. Finally, the FCM algorithm is introduced to cluster those rolling bearing data in the derived feature space and identify the different fault types of rolling bearing. The results indicate that the newly proposed fault diagnosis method can achieve higher accuracy than other existing results in the literature.

[1]  James C. Bezdek,et al.  Fuzzy mathematics in pattern classification , 1973 .

[2]  M. Roubens Pattern classification problems and fuzzy sets , 1978 .

[3]  W. T. Tucker,et al.  Convergence theory for fuzzy c-means: Counterexamples and repairs , 1987, IEEE Transactions on Systems, Man, and Cybernetics.

[4]  Yoshua Bengio,et al.  Word-level training of a handwritten word recognizer based on convolutional neural networks , 1994, Proceedings of the 12th IAPR International Conference on Pattern Recognition, Vol. 3 - Conference C: Signal Processing (Cat. No.94CH3440-5).

[5]  George J. Klir,et al.  Fuzzy sets and fuzzy logic - theory and applications , 1995 .

[6]  K. R. Al-Balushi,et al.  Artificial neural networks and support vector machines with genetic algorithm for bearing fault detection , 2003 .

[7]  Maryellen L. Giger,et al.  A Fuzzy C-Means (FCM)-Based Approach for Computerized Segmentation of Breast Lesions in Dynamic Contrast-Enhanced MR Images1 , 2006 .

[8]  Jian-Da Wu,et al.  Investigation of engine fault diagnosis using discrete wavelet transform and neural network , 2008, Expert Syst. Appl..

[9]  He Wei Rolling Bearing Fault Diagnosis Based on EMD and Fuzzy C Means Clustering , 2009 .

[10]  K. I. Ramachandran,et al.  Incipient gear box fault diagnosis using discrete wavelet transform (DWT) for feature extraction and classification using artificial neural network (ANN) , 2010, Expert Syst. Appl..

[11]  Q. M. Jonathan Wu,et al.  Human face recognition based on multidimensional PCA and extreme learning machine , 2011, Pattern Recognit..

[12]  Qing-Guo Wang,et al.  Fuzzy-Model-Based Fault Detection for a Class of Nonlinear Systems With Networked Measurements , 2013, IEEE Transactions on Instrumentation and Measurement.

[13]  Hamid Reza Karimi,et al.  Vibration analysis for bearing fault detection and classification using an intelligent filter , 2014 .

[14]  Moncef Gabbouj,et al.  Real-Time Motor Fault Detection by 1-D Convolutional Neural Networks , 2016, IEEE Transactions on Industrial Electronics.

[15]  Jin Mei,et al.  A Bearing Fault Diagnosis Method Based on EEMD-SVD and FCM Clustering , 2016 .

[16]  Hamid Reza Karimi,et al.  Autonomous Bearing Fault Diagnosis Method based on Envelope Spectrum , 2017 .

[17]  Tao Zhang,et al.  Fault Diagnosis for Rotating Machinery Based on Convolutional Neural Network and Empirical Mode Decomposition , 2017 .

[18]  Hongkai Jiang,et al.  An adaptive deep convolutional neural network for rolling bearing fault diagnosis , 2017 .

[19]  Weihua Li,et al.  Multisensor Feature Fusion for Bearing Fault Diagnosis Using Sparse Autoencoder and Deep Belief Network , 2017, IEEE Transactions on Instrumentation and Measurement.

[20]  Liang Gao,et al.  A New Convolutional Neural Network-Based Data-Driven Fault Diagnosis Method , 2018, IEEE Transactions on Industrial Electronics.

[21]  Liang Chen,et al.  An End-to-End Model Based on Improved Adaptive Deep Belief Network and Its Application to Bearing Fault Diagnosis , 2018, IEEE Access.

[22]  Hyunseok Oh,et al.  Scalable and Unsupervised Feature Engineering Using Vibration-Imaging and Deep Learning for Rotor System Diagnosis , 2018, IEEE Transactions on Industrial Electronics.

[23]  Kwok-Leung Tsui,et al.  Combining DBN and FCM for Fault Diagnosis of Roller Element Bearings without Using Data Labels , 2018 .

[24]  Wei Jiang,et al.  Fault diagnosis of rolling bearings with recurrent neural network-based autoencoders. , 2018, ISA transactions.

[25]  Ruqiang Yan,et al.  Highly Accurate Machine Fault Diagnosis Using Deep Transfer Learning , 2019, IEEE Transactions on Industrial Informatics.