A new time-frequency method for identification and classification of ball bearing faults

Abstract In order to fault diagnosis of ball bearing that is one of the most critical components of rotating machinery, this paper presents a time–frequency procedure incorporating a new feature extraction step that combines the classical wavelet packet decomposition energy distribution technique and a new feature extraction technique based on the selection of the most impulsive frequency bands. In the proposed procedure, firstly, as a pre-processing step, the most impulsive frequency bands are selected at different bearing conditions using a combination between Fast-Fourier-Transform FFT and Short-Frequency Energy SFE algorithms. Secondly, once the most impulsive frequency bands are selected, the measured machinery vibration signals are decomposed into different frequency sub-bands by using discrete Wavelet Packet Decomposition WPD technique to maximize the detection of their frequency contents and subsequently the most useful sub-bands are represented in the time-frequency domain by using Short Time Fourier transform STFT algorithm for knowing exactly what the frequency components presented in those frequency sub-bands are. Once the proposed feature vector is obtained, three feature dimensionality reduction techniques are employed using Linear Discriminant Analysis LDA, a feedback wrapper method and Locality Sensitive Discriminant Analysis LSDA. Lastly, the Adaptive Neuro-Fuzzy Inference System ANFIS algorithm is used for instantaneous identification and classification of bearing faults. In order to evaluate the performances of the proposed method, different testing data set to the trained ANFIS model by using different conditions of healthy and faulty bearings under various load levels, fault severities and rotating speed. The conclusion resulting from this paper is highlighted by experimental results which prove that the proposed method can serve as an intelligent bearing fault diagnosis system.

[1]  Đani Juričić,et al.  Bearing fault prognostics using Rényi entropy based features and Gaussian process models , 2015 .

[2]  Isabelle Guyon,et al.  An Introduction to Variable and Feature Selection , 2003, J. Mach. Learn. Res..

[3]  Noureddine Zerhouni,et al.  Bearing Health Monitoring Based on Hilbert–Huang Transform, Support Vector Machine, and Regression , 2015, IEEE Transactions on Instrumentation and Measurement.

[4]  Michalis E. Zervakis,et al.  Classification of washing machines vibration signals using discrete wavelet analysis for feature extraction , 2002, IEEE Trans. Instrum. Meas..

[5]  Yang Yu,et al.  A roller bearing fault diagnosis method based on EMD energy entropy and ANN , 2006 .

[6]  Giansalvo Cirrincione,et al.  Bearing Fault Detection by a Novel Condition-Monitoring Scheme Based on Statistical-Time Features and Neural Networks , 2013, IEEE Transactions on Industrial Electronics.

[7]  Alberto Bellini,et al.  Detection of Generalized-Roughness Bearing Fault by Spectral-Kurtosis Energy of Vibration or Current Signals , 2009, IEEE Transactions on Industrial Electronics.

[8]  Ron Kohavi,et al.  Wrappers for Feature Subset Selection , 1997, Artif. Intell..

[9]  Myeongsu Kang,et al.  Reliable Fault Diagnosis for Low-Speed Bearings Using Individually Trained Support Vector Machines With Kernel Discriminative Feature Analysis , 2015, IEEE Transactions on Power Electronics.

[10]  Robert X. Gao,et al.  Wavelet transform with spectral post-processing for enhanced feature extraction [machine condition monitoring] , 2003, IEEE Trans. Instrum. Meas..

[11]  Ruqiang Yan,et al.  An introduction to complexity measure: Non-linear statistical parameters in measurements: Part 35 in a series of tutorials on instrumentation and measurement , 2011, IEEE Instrumentation & Measurement Magazine.

[12]  Ruoyu Li,et al.  Plastic Bearing Fault Diagnosis Based on a Two-Step Data Mining Approach , 2013, IEEE Transactions on Industrial Electronics.

[13]  Jhareswar Maiti,et al.  Process control strategies for a steel making furnace using ANN with bayesian regularization and ANFIS , 2010, Expert Syst. Appl..

[14]  Guoyu Meng,et al.  Vibration signal analysis using parameterized time–frequency method for features extraction of varying-speed rotary machinery , 2015 .

[15]  Huaqing Wang,et al.  Fuzzy Diagnosis Method for Rotating Machinery in Variable Rotating Speed , 2011, IEEE Sensors Journal.

[16]  Kun Zhou,et al.  Locality Sensitive Discriminant Analysis , 2007, IJCAI.

[17]  Nagi Gebraeel,et al.  Residual life predictions from vibration-based degradation signals: a neural network approach , 2004, IEEE Transactions on Industrial Electronics.

[18]  I. R. Praveen Krishna,et al.  Empirical mode decomposition of acoustic signals for diagnosis of faults in gears and rolling element bearings , 2012 .

[19]  Jiawei Han,et al.  Learning a Maximum Margin Subspace for Image Retrieval , 2008, IEEE Transactions on Knowledge and Data Engineering.

[20]  Marko Robnik-Sikonja,et al.  Theoretical and Empirical Analysis of ReliefF and RReliefF , 2003, Machine Learning.

[21]  Fuhui Long,et al.  Feature selection based on mutual information criteria of max-dependency, max-relevance, and min-redundancy , 2003, IEEE Transactions on Pattern Analysis and Machine Intelligence.

[22]  O.V. Thorsen,et al.  Failure identification and analysis for high voltage induction motors in petrochemical industry , 1998, Conference Record of 1998 IEEE Industry Applications Conference. Thirty-Third IAS Annual Meeting (Cat. No.98CH36242).

[23]  Long Zhang,et al.  Bearing fault diagnosis using multi-scale entropy and adaptive neuro-fuzzy inference , 2010, Expert Syst. Appl..

[24]  Alessandro Sperduti,et al.  Supervised neural networks for the classification of structures , 1997, IEEE Trans. Neural Networks.

[25]  S M Pincus,et al.  Approximate entropy as a measure of system complexity. , 1991, Proceedings of the National Academy of Sciences of the United States of America.

[26]  Jing Zhou,et al.  Automatic bearing fault diagnosis using particle swarm clustering and Hidden Markov Model , 2016, Eng. Appl. Artif. Intell..

[27]  P. D. McFadden,et al.  Vibration monitoring of rolling element bearings by the high-frequency resonance technique — a review , 1984 .

[28]  C. Tassoni,et al.  Diagnosis of Bearing Faults of Induction Machines by Vibration or Current Signals: A Critical Comparison , 2010, 2008 IEEE Industry Applications Society Annual Meeting.

[29]  Bhim Singh,et al.  Investigation of Vibration Signatures for Multiple Fault Diagnosis in Variable Frequency Drives Using Complex Wavelets , 2014, IEEE Transactions on Power Electronics.

[30]  Min-Chun Pan,et al.  Using appropriate IMFs for envelope analysis in multiple fault diagnosis of ball bearings , 2013 .

[31]  Hee-Jun Kang,et al.  Bearing-fault diagnosis using non-local means algorithm and empirical mode decomposition-based feature extraction and two-stage feature selection , 2015 .

[32]  Huaqing Wang,et al.  Intelligent Diagnosis Method for Rotating Machinery Using Wavelet Transform and Ant Colony Optimization , 2012, IEEE Sensors Journal.

[33]  Jinde Zheng,et al.  A rolling bearing fault diagnosis approach based on LCD and fuzzy entropy , 2013 .

[34]  Abraham Lempel,et al.  On the Complexity of Finite Sequences , 1976, IEEE Trans. Inf. Theory.

[35]  P. Konar,et al.  Bearing fault detection of induction motor using wavelet and Support Vector Machines (SVMs) , 2011, Appl. Soft Comput..

[36]  Anna Esposito,et al.  Approximation of continuous and discontinuous mappings by a growing neural RBF-based algorithm , 2000, Neural Networks.

[37]  Zhaoyang Lu,et al.  A subset method for improving Linear Discriminant Analysis , 2014, Neurocomputing.

[38]  Amar Omeiri,et al.  Contribution to the Fault Diagnosis of a Doubly Fed Induction Generator for a Closed-loop Controlled Wind Turbine System Associated with a Two-level Energy Storage System , 2014 .

[39]  Mo-Yuen Chow,et al.  Neural-network-based motor rolling bearing fault diagnosis , 2000, IEEE Trans. Ind. Electron..

[40]  Shuicheng Yan,et al.  Graph Embedding and Extensions: A General Framework for Dimensionality Reduction , 2007 .

[41]  H. W. Ngan,et al.  Detection of Motor Bearing Outer Raceway Defect by Wavelet Packet Transformed Motor Current Signature Analysis , 2010, IEEE Transactions on Instrumentation and Measurement.

[42]  C. R. Rao,et al.  The Utilization of Multiple Measurements in Problems of Biological Classification , 1948 .

[43]  Pedro Larrañaga,et al.  Filter versus wrapper gene selection approaches in DNA microarray domains , 2004, Artif. Intell. Medicine.

[44]  Hamid Reza Karimi,et al.  Vibration analysis for bearing fault detection and classification using an intelligent filter , 2014 .

[45]  James I. Taylor,et al.  The Vibration Analysis Handbook , 1994 .

[46]  Amar Omeiri,et al.  Fault Diagnosis of an Induction Generator in a Wind Energy Conversion System Using Signal Processing Techniques , 2015 .

[47]  Myeongsu Kang,et al.  Reliable fault diagnosis for incipient low-speed bearings using fault feature analysis based on a binary bat algorithm , 2015, Inf. Sci..

[48]  Rahul Dubey,et al.  Bearing fault classification using ANN-based Hilbert footprint analysis , 2015 .

[49]  Arturo Garcia-Perez,et al.  The Application of High-Resolution Spectral Analysis for Identifying Multiple Combined Faults in Induction Motors , 2011, IEEE Transactions on Industrial Electronics.

[50]  Vladimir N. Vapnik,et al.  The Nature of Statistical Learning Theory , 2000, Statistics for Engineering and Information Science.

[51]  Huageng Luo,et al.  On-Board Aircraft Engine Bearing Prognostics: Enveloping or FFT Analysis? , 2009 .

[52]  Jyh-Shing Roger Jang,et al.  ANFIS: adaptive-network-based fuzzy inference system , 1993, IEEE Trans. Syst. Man Cybern..

[53]  Ming Zeng,et al.  Maximum margin classification based on flexible convex hulls for fault diagnosis of roller bearings , 2016 .

[54]  Anil K. Jain,et al.  Statistical Pattern Recognition: A Review , 2000, IEEE Trans. Pattern Anal. Mach. Intell..

[55]  R. Fisher THE USE OF MULTIPLE MEASUREMENTS IN TAXONOMIC PROBLEMS , 1936 .

[56]  Hiroshi Motoda,et al.  Feature Selection for Knowledge Discovery and Data Mining , 1998, The Springer International Series in Engineering and Computer Science.

[57]  Yongbo Li,et al.  A new rolling bearing fault diagnosis method based on multiscale permutation entropy and improved support vector machine based binary tree , 2016 .

[58]  Kil To Chong,et al.  Induction Machine Condition Monitoring Using Neural Network Modeling , 2007, IEEE Transactions on Industrial Electronics.

[59]  Minqiang Xu,et al.  A fault diagnosis scheme for rolling bearing based on local mean decomposition and improved multiscale fuzzy entropy , 2016 .

[60]  Abdulkadir Sengur,et al.  An expert system based on linear discriminant analysis and adaptive neuro-fuzzy inference system to diagnosis heart valve diseases , 2008 .

[61]  Tsau Young Lin,et al.  Foundations and Advances in Data Mining , 2005 .

[62]  Gary G. Yen,et al.  Wavelet packet feature extraction for vibration monitoring , 2000, IEEE Trans. Ind. Electron..