Hydrogen production by steam-gasification of carbonaceous materials using concentrated solar energy – V. Reactor modeling, optimization, and scale-up

A chemical reactor for the steam-gasification of carbonaceous particles (e.g. coal, coke) is considered for using concentrated solar radiation as the energy source of high-temperature process heat. A two-phase reactor model that couples radiative, convective, and conductive heat transfer to the chemical kinetics is applied to optimize the reactor geometrical configuration and operational parameters (feedstock's initial particle size, feeding rates, and solar power input) for maximum reaction extent and solar-to-chemical energy conversion efficiency of a 5 kW prototype reactor and its scale-up to 300 kW. For the 300 kW reactor, complete reaction extent is predicted for an initial feedstock particle size up to 35 μm at residence times of less than 10 s and peak temperatures of 1818 K, yielding high-quality syngas with a calorific content that has been solar-upgraded by 19% over that of the petcoke gasified.

[1]  Aldo Steinfeld,et al.  Kinetic Modeling for the Combined Pyrolysis and Steam Gasification of Petroleum Coke and Experimental Determination of the Rate Constants by Dynamic Thermogravimetry in the 500−1520 K Range , 2006 .

[2]  M. Wand,et al.  Multivariate Locally Weighted Least Squares Regression , 1994 .

[3]  Laurence S. Rothman,et al.  Reprint of: The HITRAN molecular spectroscopic database and HAWKS (HITRAN Atmospheric Workstation): 1996 edition , 1998 .

[4]  A. Bowman,et al.  Applied smoothing techniques for data analysis : the kernel approach with S-plus illustrations , 1999 .

[5]  A. Steinfeld Solar thermochemical production of hydrogen--a review , 2005 .

[6]  Manuel Romero,et al.  Hydrogen Production by Steam-Gasification of Petroleum Coke using Concentrated Solar Power: III. Reactor experimentation with slurry feeding , 2007 .

[7]  Laurence S. Rothman,et al.  The HITRAN molecular spectroscopic database and HAWKS (HITRAN atmospheric workstation) , 1998, Defense, Security, and Sensing.

[8]  D. Trommer Thermodynamic and kinetic analyses of the solar thermal gasification of petroleum coke , 2006 .

[9]  F. Goodarzi Optical properties of vitrinite carbonized at different pressures , 1985 .

[10]  J. P. Hartnett,et al.  Advances in Heat Transfer , 2003 .

[11]  Aldo Steinfeld,et al.  Heat and mass transfer analysis of a suspension of reacting particles subjected to concentrated solar radiation – Application to the steam-gasification of carbonaceous materials , 2009 .

[12]  M. Romero,et al.  Hydrogen production by steam-gasification of petroleum coke using concentrated solar power—I. Thermodynamic and kinetic analyses , 2005 .

[13]  M. Pinar Mengüç,et al.  Thermal Radiation Heat Transfer , 2020 .

[14]  D. Lynch,et al.  Handbook of Optical Constants of Solids , 1985 .

[15]  Aldo Steinfeld,et al.  A new high-flux solar furnace for high-temperature thermochemical research , 1999 .

[16]  M. Romero,et al.  Hydrogen production by steam-gasification of petroleum coke using concentrated solar power—II Reactor design, testing, and modeling , 2006 .