Parameter selection for health monitoring of electronic products

This paper presents an approach for selecting precursor parameters for health monitoring of electronic products. The approach includes failure modes, mechanisms, and effects analysis (FMMEA) and life cycle profile analysis of a product. The criticality of the failure mechanisms is established using a risk priority number (RPN), where the RPN for each failure mechanism is calculated as a product of the occurrence and the severity of each mechanism. Performance parameters that can be associated with the critical failure mechanisms should be selected for health monitoring of the product. These parameters could be used for diagnostic purposes. A case study is presented to demonstrate the parameter selection approach for a computer server system. FMMEA was performed on the server, and precursor parameters of the server were selected for monitoring based on the failure modes and mechanisms that posed the highest risk. The utilization of identified parameters for fault detection is presented through a diagnostic algorithm. This approach can be used to select parameters for health monitoring of any system.

[1]  Sharon Crawford,et al.  Microsoft Windows 2000 Server Administrator's Companion , 2000 .

[2]  Sathyanarayan Ganesan SYSTEM LEVEL APPROACH FOR LIFE CONSUMPTION MONITORING OF ELECTRONICS , 2004 .

[3]  M. Glade,et al.  Life cycle cost impact of using prognostic health management (PHM) for helicopter avionics , 2007, Microelectron. Reliab..

[4]  Carl S. Byington,et al.  Enhanced FMECA: Integrating Health Management Design and Traditional Failure Analysis , 2001 .

[5]  Karim Mohammadi,et al.  Evolutionary derivation of optimal test sets for neural network based analog and mixed signal circuits fault diagnosis approach , 2009, Microelectron. Reliab..

[6]  Heng Tao Shen,et al.  Principal Component Analysis , 2009, Encyclopedia of Biometrics.

[7]  A.H. Bonnett,et al.  A Construction, Performance and Reliability Comparison for Pre-EPAct, EPAct and Premium-Efficient Motors , 2006, 2006 Record of Conference Papers - IEEE Industry Applications Society 53rd Annual Petroleum and Chemical Industry Conference.

[8]  Xijin Tian,et al.  Cooling fan reliability: failure criteria, accelerated life testing, modeling and qualification , 2006, RAMS '06. Annual Reliability and Maintainability Symposium, 2006..

[9]  F. Fantini,et al.  Failure Analysis-assisted FMEA , 2006, Microelectron. Reliab..

[10]  Carl S. Byington,et al.  Electronic prognostics - a case study using Global Positioning System (GPS) , 2005, IEEE Autotestcon, 2005..

[11]  Vijay P. Singh,et al.  Risk and reliability analysis , 2007 .

[12]  Terje Haukaas,et al.  Book review / Critique de livre : Risk and reliability analysis: A handbook for civil and environmental engineers , 2008 .

[13]  Michael G. Pecht,et al.  No-fault-found and intermittent failures in electronic products , 2008, Microelectron. Reliab..

[14]  M. Pecht,et al.  Physics-of-failure: an approach to reliable product development , 1995, IEEE 1995 International Integrated Reliability Workshop. Final Report.

[15]  M. Dalva,et al.  A survey of faults on induction motors in offshore oil industry, petrochemical industry, gas terminals and oil refineries , 1994, Proceedings of IEEE Petroleum and Chemical Industry Technical Conference (PCIC '94).

[16]  Mark Zwolinski,et al.  Using neural networks as a fault detection mechanism in MEMS devices , 2007, Microelectron. Reliab..

[17]  Lawrence K. Saul,et al.  A Generalized Linear Model for Principal Component Analysis of Binary Data , 2003, AISTATS.

[18]  Pradeep Lall,et al.  Prognostication of system-state in lead-free electronics equipment under cyclic and steady-state thermo-mechanical loads , 2008, EuroSimE 2008 - International Conference on Thermal, Mechanical and Multi-Physics Simulation and Experiments in Microelectronics and Micro-Systems.

[19]  S. Shah,et al.  Server class disk drives: how reliable are they? , 2004, Annual Symposium Reliability and Maintainability, 2004 - RAMS.

[20]  P. Lall,et al.  Prognostics and health management of electronics , 2006, 2006 11th International Symposium on Advanced Packaging Materials: Processes, Properties and Interface.

[21]  John Bowles,et al.  An assessment of RPN prioritization in a failure modes effects and criticality analysis , 2003, Annual Reliability and Maintainability Symposium, 2003..