Influence of equal channel angular pressing in an acute angle die with a back pressure notch on grain refinement, torsion and mechanical properties of aluminium

Severe plastic deformation improves the strength of a metal by strain hardening. Of the various severe plastic deformation processes, equal channel angular pressing proves to be the right candidate for bulk metal processing. Extensive works were carried out on equal channel angular pressing with channel angle ranging from 90° to 120° with or without back pressure on the exit channel. Numerical analyses suggest that reducing the channel angle below 90° would enhance the magnitude of strain imparted and, with prediction of a lesser strain homogeneity in such cases. Hence an acute angled equal channel angular pressing die with a back‐pressure notch sunken into the roof of the exit channel was designed, fabricated and was used for processing pure aluminium. Various mechanical properties of the processed materials were tested and acute angle processing imparted superior tensile strength to the work pieces in a single pass that would require several passes in a conventional equal channel angular pressing die. Substantial improvement in grain refinement and torsional properties was identified.