SMED: A Literature Review from 1985 to 2015

Short changeover times have always been critical in manufacturing and are a necessity nowadays in all types of industries, due every wasted minute means inefficiency. Single Minute Exchange of Dies (SMED) is a methodology developed by Shigeo Shingo in 1985, which seeks to reduce the setup time of a machine to less than ten minutes (Shingo, 1985). It provides a rapid and efficient way of converting a manufacturing process from a current product that is been running in the production process, to the next product (Tharisheneprem, 2008), aimed always to decrease the setup time in industrial machinery, given flexibility in product and their characteristics. Through this research, we found that we can achieve some benefits through the implementation of the SMED methodology such as: the reduction of changeover time up to 90% with moderate investments (Cakmakci, 2009), reduce waste and increase quality, it makes low cost flexible operations possible.

[1]  John R. Henry Achieving Lean Changeover: Putting SMED to Work , 2012 .

[2]  Guillermo Cortes-Robles,et al.  Lean Manufacturing in the Developing World , 2014 .

[3]  nbspAlad Afzal Habibbhai,et al.  A Review of Various Tools and Techniques for Lead Time Reduction , 2014 .

[4]  nbspTejash Amrutbhai Lad,et al.  A Study of Audio Watermarking Technique in DCT Domain , 2014 .

[5]  Herwig Winkler,et al.  How to improve supply chain flexibility using strategic supply chain networks , 2009, Logist. Res..

[6]  Mehmet Cakmakci,et al.  Set-up time reduction process and integrated predetermined time system MTM-UAS: A study of application in a large size company of automobile industry , 2007 .

[7]  Octovia Peter Extending the technology envelope of equipment fungibility with single minute exchange die (SMED) novel solution , 2010, 2010 34th IEEE/CPMT International Electronic Manufacturing Technology Symposium (IEMT).

[8]  S. Vinodh,et al.  Lean Manufacturing: Recent Trends, Research & Development and Education Perspectives , 2015 .

[9]  Konstantinos Salonitis,et al.  Improving Changeover Time: A Tailored SMED Approach for Welding Cells , 2013 .

[10]  Ronny Fritsche,et al.  Reducing set-up times for improved flexibility in high-mix low-volume electric drives production , 2011, 2011 1st International Electric Drives Production Conference.

[11]  Bessem Kordoghli,et al.  Effect of wastes on changeover time in garment industry , 2013, 2013 5th International Conference on Modeling, Simulation and Applied Optimization (ICMSAO).

[12]  Ahmad Rasdan Ismail,et al.  Setup Time Reduction in an Automotive Battery Assembly Line , 2013 .

[13]  Supramaniam Tharisheneprem Achieving full fungibility and Quick Changeover by turning knobs in tape and Reel machine by applying SMED theory , 2008, 2008 33rd IEEE/CPMT International Electronics Manufacturing Technology Conference (IEMT).

[14]  Peter Mizsey,et al.  A novel application of exergy analysis: Lean manufacturing tool to improve energy efficiency and flexibility of hydrocarbon processing , 2014 .

[15]  Yang Wei-we,et al.  A Review on , 2008 .

[16]  R. Sundar,et al.  A Review on Lean Manufacturing Implementation Techniques , 2018 .