Electrical signature analysis based online monitoring of drive-trains for doubly-fed wind generators

Drive train failures are one of the common failure modes of wind turbines. Their early detection, including the generator bearing and gearbox defects, is considered difficult using the state-of-the-art monitoring techniques. In this paper, a novel electrical signature analysis-based drivetrain monitoring technique is proposed for wind turbines. A novel electrical signature tool, electrical multi-phase imbalance separation technique (eMIST), is proposed to improve the signal-to-noise ratio in electrical signature analysis. The theoretical basis of drivetrain defect detection is also presented in detail. The proposed approach is validated by experimental results obtained from a 25 HP wind drivetrain simulator, designed to simulate 1.5 MW wind turbines. The experimental results show that the proposed approach is capable of providing accurate detection of drivetrain defects at an early stage. The proposed approach is cost effective with high probability of detection (PoD) of drivetrain defects compared to existing techniques.

[1]  Ming J. Zuo,et al.  Mechanical Fault Detection Based on the Wavelet De-Noising Technique , 2004 .

[2]  P. McFadden Interpolation techniques for time domain averaging of gear vibration , 1989 .

[3]  A. R. Mohanty,et al.  Fault Detection in a Multistage Gearbox by Demodulation of Motor Current Waveform , 2006, IEEE Transactions on Industrial Electronics.

[4]  T.G. Habetler,et al.  Motor bearing damage detection using stator current monitoring , 1994, Proceedings of 1994 IEEE Industry Applications Society Annual Meeting.

[5]  Z. Daneshi-Far,et al.  Review of failures and condition monitoring in wind turbine generators , 2010, The XIX International Conference on Electrical Machines - ICEM 2010.

[6]  P. D. McFadden,et al.  APPLICATION OF WAVELETS TO GEARBOX VIBRATION SIGNALS FOR FAULT DETECTION , 1996 .

[7]  T. Sebastian,et al.  Current/Voltage Based Detection of Faults in Gears Coupled to Electric Motors , 2005, IEMDC 2005.

[8]  M. Farid Golnaraghi,et al.  A neuro-fuzzy approach to gear system monitoring , 2004, IEEE Transactions on Fuzzy Systems.

[9]  Yaoyu Li,et al.  A review of recent advances in wind turbine condition monitoring and fault diagnosis , 2009, 2009 IEEE Power Electronics and Machines in Wind Applications.

[10]  P. McFadden Examination of a technique for the early detection of failure in gears by signal processing of the time domain average of the meshing vibration , 1987 .

[11]  Wenxian Yang,et al.  Condition Monitoring of the Power Output of Wind Turbine Generators Using Wavelets , 2010, IEEE Transactions on Energy Conversion.

[12]  Ming J. Zuo,et al.  Extraction of Periodic Components for Gearbox Diagnosis Combining Wavelet Filtering and Cyclostationary Analysis , 2004 .