DYNAMIC PROBABILISTIC PREDICTABLE FEATURE ANALYSIS FOR HIGH DIMENSIONAL TEMPORAL MONITORING

Dynamic statistical process monitoring methods have been widely studied and applied in modern industrial processes. These methods aim to extract the most predictable temporal information and develop the corresponding dynamic monitoring schemes. However, measurement noise is widespread in real-world industrial processes, and ignoring its effect will lead to sub-optimal modeling and monitoring performance. In this article, a probabilistic predictable feature analysis (PPFA) is proposed for high dimensional time series modeling, and a multi-step dynamic predictive monitoring scheme is developed. The model parameters are estimated with an efficient expectation-maximum algorithm, where the genetic algorithm and Kalman filter are designed and incorporated. Further, a novel dynamic statistical monitoring index, Dynamic Index, is proposed as an important supplement of T and SPE to detect dynamic anomalies. The effectiveness of the proposed algorithm is demonstrated via its application on the three-phase flow facility and a medium speed coal mill.

[1]  Donghua Zhou,et al.  A New Method of Dynamic Latent-Variable Modeling for Process Monitoring , 2014, IEEE Transactions on Industrial Electronics.

[2]  Tiago J. Rato,et al.  Advantage of Using Decorrelated Residuals in Dynamic Principal Component Analysis for Monitoring Large-Scale Systems , 2013 .

[3]  Lingling Guo,et al.  A multi-feature extraction technique based on principal component analysis for nonlinear dynamic process monitoring , 2020 .

[4]  Fengqi Si,et al.  A Novel Multi-Mode Bayesian Method for the Process Monitoring and Fault Diagnosis of Coal Mills , 2021, IEEE Access.

[5]  Dexian Huang,et al.  Probabilistic slow feature analysis‐based representation learning from massive process data for soft sensor modeling , 2015 .

[6]  David E. Goldberg,et al.  Genetic algorithms and Machine Learning , 1988, Machine Learning.

[7]  B. K. Panigrahi,et al.  Intelligent Decision Support System for Detection and Root Cause Analysis of Faults in Coal Mills , 2017, IEEE Transactions on Fuzzy Systems.

[8]  Zhiqiang Ge,et al.  Review on data-driven modeling and monitoring for plant-wide industrial processes , 2017 .

[9]  Donghua Zhou,et al.  Geometric properties of partial least squares for process monitoring , 2010, Autom..

[10]  Laurenz Wiskott,et al.  Predictable Feature Analysis , 2015, 2015 IEEE 14th International Conference on Machine Learning and Applications (ICMLA).

[11]  M. Kulahci,et al.  On the structure of dynamic principal component analysis used in statistical process monitoring , 2017 .

[12]  A. J. Morris,et al.  Non-parametric confidence bounds for process performance monitoring charts☆ , 1996 .

[13]  S. Joe Qin,et al.  A novel dynamic PCA algorithm for dynamic data modeling and process monitoring , 2017 .

[14]  Dexian Huang,et al.  Monitoring of operating point and process dynamics via probabilistic slow feature analysis , 2016 .

[15]  D. Rubin,et al.  Maximum likelihood from incomplete data via the EM - algorithm plus discussions on the paper , 1977 .

[16]  Jan Poland,et al.  Nonlinear coal mill modeling and its application to model predictive control , 2013 .

[17]  Si-Zhao Joe Qin,et al.  Reconstruction-based contribution for process monitoring , 2009, Autom..

[18]  Christos Georgakis,et al.  Disturbance detection and isolation by dynamic principal component analysis , 1995 .

[19]  Cristobal Ruiz-Carcel,et al.  Statistical process monitoring of a multiphase flow facility , 2015 .

[20]  Jian Yang,et al.  Performance monitoring method based on balanced partial least square and Statistics Pattern Analysis. , 2018, ISA transactions.

[21]  Richard D. Braatz,et al.  Perspectives on process monitoring of industrial systems , 2016, Annu. Rev. Control..

[22]  Chunhui Zhao,et al.  Stationarity test and Bayesian monitoring strategy for fault detection in nonlinear multimode processes , 2017 .

[23]  Harish Garg,et al.  A hybrid PSO-GA algorithm for constrained optimization problems , 2016, Appl. Math. Comput..

[24]  Zhiqiang Ge,et al.  Probabilistic learning of partial least squares regression model: Theory and industrial applications , 2016 .

[25]  Michael E. Tipping,et al.  Probabilistic Principal Component Analysis , 1999 .

[26]  S. Joe Qin,et al.  Statistical process monitoring: basics and beyond , 2003 .

[27]  Radford M. Neal Pattern Recognition and Machine Learning , 2007, Technometrics.

[28]  Zhihuan Song,et al.  Autoregressive Dynamic Latent Variable Models for Process Monitoring , 2017, IEEE Transactions on Control Systems Technology.

[29]  Qiang Liu,et al.  Concurrent quality and process monitoring with canonical correlation analysis , 2017 .