CRITERIA FOR SUSTAINABLE PRODUCT DESIGN WITH 3D PRINTING IN THE DEVELOPING WORLD

The demand for consumer goods in the developing world continues to rise as populations and economies grow. As designers, manufacturers, and consumers look for ways to address this growing demand, many are considering the possibilities of 3D printing. Due to 3D printing’s flexibility and relative mobility, it is speculated that 3D printing could help to meet the growing demands of the developing world. While the merits and challenges of distributed manufacturing with 3D printing have been presented, little work has been done to determine the types of products that would be appropriate for such manufacturing. Inspired by the author’s two years of Peace Corps service in the Tanzania and the need for specialty equipment for various projects during that time, an in-depth literature search is undertaken to better understand and summarize the process and capabilities of 3D printing. Human-centered design considerations are developed to focus on the product desirability, the technical feasibility, and the financial viability of using 3D printing within Tanzania. Beginning with concerns of what Tanzanian consumers desire, many concerns later arise in regards to the feasibility of creating products that would be sufficient in strength and quality for the demands of developing world consumers. It is only after these concerns are addressed that the viability of products can be evaluated from an economic perspective. The larger impacts of a product beyond its use are vital in determining how it will affect the social, economic, and environmental wellbeing of a developing nation such as Tanzania. Thus technology specific criteria are necessary for assessing and quantifying the broader impacts that a 3D-printed product can have within its ecosystem, and appropriate criteria are developed for this purpose. Both sets of criteria are then demonstrated and tested while evaluating the desirability, feasibility, viability, and sustainability of printing a piece of equipment required for the author’s Peace Corps service: a set of Vernier calipers. Required for science educators throughout the country, specialty equipment such as calipers initially appear to be an

[1]  ニール ガーシェンフェルド,et al.  How to Make Almost Anything : The Digital Fabrication Revolution , 2012 .

[2]  Q. Sun,et al.  Composite Modeling and Analysis for Fabrication of FDM Prototypes with Locally Controlled Properties , 2008 .

[3]  Ismail Durgun,et al.  Experimental investigation of FDM process for improvement of mechanical properties and production cost , 2014 .

[4]  Gokula Vijayumar Annamalai Vasantha,et al.  RELATIVE ENERGY CONSUMPTION OF LOW-COST 3D PRINTERS , 2014 .

[5]  David Z. Zhang,et al.  Additive manufacturing: A framework for implementation , 2014 .

[6]  Joshua M. Pearce,et al.  3-D Printing of Open Source Appropriate Technologies for Self-Directed Sustainable Development , 2010, Journal of Sustainable Development.

[7]  Barry Berman,et al.  3D printing: the new industrial revolution , 2012, IEEE Engineering Management Review.

[8]  Guha Manogharan,et al.  Making sense of 3-D printing: Creating a map of additive manufacturing products and services , 2014 .

[9]  Jeremy Faludi,et al.  Comparing Environmental Impacts of Additive Manufacturing vs. Traditional Machining via Life-Cycle Assessment , 2015 .

[10]  The Next Billions : Unleashing Business Potential in Untapped Markets , 2009 .

[11]  Joshua M. Pearce,et al.  Environmental Life Cycle Analysis of Distributed Three-Dimensional Printing and Conventional Manufacturing of Polymer Products , 2013 .

[12]  Aneel Karnani,et al.  The Mirage of Marketing to the Bottom of the Pyramid: How the Private Sector Can Help Alleviate Poverty , 2007 .

[13]  John Irwin,et al.  Life-cycle economic analysis of distributed manufacturing with open-source 3-D printers , 2013, Mechatronics.

[14]  Haruna Hamod,et al.  Suitability of recycled HDPE for 3D printing filament , 2015 .

[15]  Christiane Beyer,et al.  Strategic Implications of Current Trends in Additive Manufacturing , 2014 .

[16]  A. Hammond,et al.  The Next 4 Billion: Market Size and Business Strategy at the Base of the Pyramid , 2007 .

[17]  Sung-Hoon Ahn,et al.  A comparison of energy consumption in bulk forming, subtractive, and additive processes: Review and case study , 2014 .

[18]  Amartya Sen,et al.  Human Development Index , 2003 .

[19]  Joseph Fiksel,et al.  Measuring Product Sustainability , 1998 .

[20]  Carlos Henrique Pereira Mello,et al.  Systematic proposal to calculate price of prototypes manufactured through rapid prototyping an FDM 3D printer in a university lab , 2010 .

[21]  A. Banerjee,et al.  The Economic Lives of the Poor , 2006, The journal of economic perspectives : a journal of the American Economic Association.

[22]  T. Nancharaiah,et al.  An experimental investigation on surface quality and dimensional accuracy of FDM components , 2010 .

[23]  Anoop Kumar Sood,et al.  Experimental investigation and empirical modelling of FDM process for compressive strength improvement , 2012 .

[24]  Liang Hou,et al.  Additive manufacturing and its societal impact: a literature review , 2013 .

[25]  Stephen Reay,et al.  Tools for Sustainable Product Design: Additive Manufacturing , 2010 .

[26]  Neil Hopkinson,et al.  Rapid manufacturing : an industrial revolution for the digital age , 2006 .

[27]  A. K. Sood,et al.  Parametric appraisal of mechanical property of fused deposition modelling processed parts , 2010 .

[28]  Jennifer Loy,et al.  3D Printing (3DP): A humanitarian logistic game changer , 2014 .

[29]  G. Arumaikkannu,et al.  A Genetic Algorithm with Design of Experiments Approach to Predict the Optimal Process Parameters for FDM , 2005 .

[30]  Joshua M. Pearce,et al.  Reversing the Trend of Large Scale and Centralization in Manufacturing: The Case of Distributed Manufacturing of Customizable 3-D-Printable Self-Adjustable Glasses , 2014 .

[31]  Ian de Vere,et al.  Socially responsible design: thinking beyond the triple bottom line to socially responsive and sustainable product design , 2011 .

[32]  Anderson,et al.  Biodegradation and biocompatibility of PLA and PLGA microspheres. , 1997, Advanced drug delivery reviews.

[33]  Fredrick Romanus Ishengoma,et al.  3D Printing: Developing Countries Perspectives , 2014, ArXiv.

[34]  K. Leong,et al.  Investigation of the mechanical properties and porosity relationships in fused deposition modelling‐fabricated porous structures , 2006 .

[35]  Joshua M. Pearce,et al.  Mechanical properties of components fabricated with open-source 3-D printers under realistic environmental conditions , 2014 .

[36]  E. de Bruijn,et al.  Innovation Activities by Small and Medium-Sized Manufacturing Enterprises in Tanzania , 2003 .

[37]  Blair Kuys,et al.  Designing Technology, Services and Systems for Social Impact in the Developing World: Strong Sustainability Required , 2015 .

[38]  D. Telfer The Brundtland Report ( , 2012 .

[39]  Jouke Verlinden,et al.  THREE VIEWS ON ADDITIVE MANUFACTURING: BUSINESS, RESEARCH, AND EDUCATION , 2012 .

[40]  R. K. Ohdar,et al.  An investigation on sliding wear of FDM built parts , 2012 .

[41]  Joshua M. Pearce,et al.  Evaluation of Potential Fair Trade Standards for an Ethical 3-D Printing Filament , 2014 .

[42]  V. Ramaswamy,et al.  Effects of Brand Local and Nonlocal Origin on Consumer Attitudes in Developing Countries , 2000 .

[44]  K. Donaldson Product design in less industrialized economies: constraints and opportunities in Kenya , 2006 .

[45]  Ian Forbes,et al.  Corporate-Led Sustainable Development and Energy Poverty Alleviation at the Bottom of the Pyramid: The Case of the CleanCook in Nigeria , 2013 .

[46]  T. Whitehead A framework for design and assessment of products in developing countries , 2014 .

[47]  Joshua M. Pearce,et al.  Distributed recycling of waste polymer into RepRap feedstock , 2013 .

[48]  Antonio Lanzotti,et al.  Understanding Process Parameter Effects of RepRap Open-Source Three-Dimensional Printers Through a Design of Experiments Approach , 2015 .

[49]  Addanki Sambasiva Rao,et al.  INVESTIGATION OF POST PROCESSING TECHNIQUES TO REDUCE THE SURFACE ROUGHNESS OF FUSED DEPOSITION MODELED PARTS , 2012 .

[50]  Laura Weiss,et al.  Developing tangible strategies , 2010 .

[51]  P. Azimi,et al.  Ultrafine particle emissions from desktop 3D printers , 2013 .

[52]  Peter Ho,et al.  Sustainable recycling model: A comparative analysis between India and Tanzania , 2011 .

[53]  P. Polak,et al.  Out of Poverty: What Works When Traditional Approaches Fail , 2009 .

[54]  Krista Donaldson The Future of Design for Development: Three Questions , 2009 .

[55]  Yong Se Kim,et al.  Adding product value through additive manufacturing , 2013 .

[56]  Albert Wenben Lai,et al.  Consumer Values, Product Benefits and Customer Value: a Consumption Behavior Approach , 1995 .

[57]  Igor Drstvenšek,et al.  Basic solutions on shape complexity evaluation of STL data , 2008 .

[58]  T. P. Singh,et al.  Investigation of the Effect of Built Orientation on Mechanical Properties and Total Cost of FDM Parts , 2014 .

[59]  GiiUz Ger The Development of Consumer Desire in Marketizing and Developing Economies : The Cases of Romania and Turkey , 2012 .

[60]  Stephen Reay,et al.  Sustainable product design through additive manufacturing , 2013 .

[61]  Chin-Ching Yeh Trend Analysis for the Market and Application Development of 3D Printing , 2014 .

[62]  P. Wright,et al.  Anisotropic material properties of fused deposition modeling ABS , 2002 .

[63]  Vojislav Petrovic,et al.  Additive layered manufacturing: sectors of industrial application shown through case studies , 2011 .

[64]  Daniel Cohen-Or,et al.  Build-to-last , 2014, ACM Trans. Graph..

[65]  Seth Allen,et al.  Part orientation and build cost determination in layered manufacturing , 1998, Comput. Aided Des..

[66]  Luigi Maria Galantucci,et al.  Compressive Properties of FDM Rapid Prototypes Treated with a Low Cost Chemical Finishing , 2012 .

[67]  Sylvain Lefebvre,et al.  Clean color: Improving multi‐filament 3D prints , 2014, Comput. Graph. Forum.

[68]  Barbara C. Levin,et al.  Reference NBS PUBLICATIONS N A 1 L III Nil III AlllDb 03 ^ 306 NBSIR 85-3248 Acrylonitrile-Butadiene-Styrene Copolymers ( ABS ) : Pyrolysis and Combustion Products and Their Toxicity-A Review of the Literature , 2016 .

[69]  E. Liwenga,et al.  The use of indigenous knowledge in weather and climate prediction in Mahenge and Ismani wards, Tanzania , 2013 .

[70]  Cindy Kohtala,et al.  Addressing sustainability in research on distributed production: an integrated literature review , 2015 .

[71]  Joshua M. Pearce,et al.  Life Cycle Analysis of Distributed Recycling of Post-consumer High Density Polyethylene for 3-D Printing Filament , 2014 .

[72]  Henrik J. Nyman,et al.  From Bits to Atoms: 3D Printing in the Context of Supply Chain Strategies , 2013, 2014 47th Hawaii International Conference on System Sciences.

[73]  Anton J.M. Schoot Uiterkamp,et al.  A global sustainability perspective on 3D printing technologies , 2014 .

[74]  L. Mengoni,et al.  Human Development Index , 2016 .

[75]  P. Govers 'I love my Jeep, because it is tough like me' : The influence of product-personality congruence on product attachment , 2004 .

[76]  Lennart Y. Ljungberg,et al.  Materials selection and design for development of sustainable products , 2007 .

[77]  Ryan B. Wicker,et al.  Analysis of Sealing Methods for FDM-fabricated Parts , 2011 .

[78]  Adam Huang,et al.  Fatigue analysis of FDM materials , 2013 .

[79]  J. Borzelleca,et al.  Safety assessment of polylactide (PLA) for use as a food-contact polymer. , 1995, Food and chemical toxicology : an international journal published for the British Industrial Biological Research Association.

[80]  T. Brown,et al.  Change by Design , 2011 .

[81]  Thomas Birtchnell,et al.  3D Printing for Development in the Global South: The 3D4D Challenge , 2014 .

[82]  James Okot-Okumu,et al.  Solid Waste Management in African Cities – East Africa , 2012 .

[83]  Pieter Jan Stappers,et al.  Co-creation and the new landscapes of design , 2008 .

[84]  Jan Carel Diehl,et al.  Design considerations for base of the pyramid(BoP) projects , 2012 .