Making homogeneous and fine droplet O/W emulsions using nonionic surfactants

In many emulsion systems, creaming occurs during the first stage of emulsion breakdown. To reduce the rate of creaming, emulsions having small and uniform droplets are desirable. In this work, types and HLB of nonionic surfactants, emulsification methods, and combinations of oils and nonionic surfactants were investigated in order to make stable and homogeneous emulsions. Emulsification was attained by dissolving the surfactants in the oil phases. The addition speed and volume of water to the oil phases were important factors affecting the emulsion droplet size. The change of the solute state in the process of emulsification was observed stage by stage, and the mechanism of emulsification was elucidated. Homogeneous emulsions were formed in the HLB region, showing liquid crystalline and gel phases in the emulsifying process. The addition speed of water to the oil phase was very important in forming the liquid crystalline and gel phases. Polyoxyethylene(n)sorbitan monostearate could emulsify three kinds of oils (hydrocarbon, fatty acid ester and triglyceride). Polyoxyethylene(n)alkyl ether could emulsify hydrocarbon and fatty acid ester. Polyoxyethylene(n)-monostearate could emulsify only hydrocarbon. Surfactants with proper HLB which were soluble in the oil phase and in the presence of a very small amount of water formed a stable emulsion. The solubility state of oil and surfactant was the key to making a fine emulsion.