Transient Control of Electro-Hydraulic Fully Flexible Engine Valve Actuation System

Fully flexible valve actuation (FFVA) system, often referred to as camless valvetrain, employs electronically controlled actuators in place of the camshaft to drive the intake and/or exhaust valves for internal combustion engines. This system enables the engine controller to tailor the valve event according to the engine operating condition in real-time to improve fuel economy, emissions, and torque output performance. This paper presents the transient control of a laboratory electro-hydraulic fully flexible valve actuation system. Transient control of the FFVA system includes lift transient, duration transient, phase transient, speed transient, and mode transient. With constant engine speed, the valve profile is periodic in time domain and the lift, phase, and duration transients can be realized using robust repetitive control. When the engine speed varies, the period of the valve profile changes in real-time. This phenomenon poses a fundamental challenge to the transient control problem and repetitive control cannot be applied anymore. To overcome this challenge, we propose a new valve profile consisting of a periodic portion and a dwell portion with time-varying duration. Robust repetitive control is then applied to the periodic portion and proportional plus integral and derivative (PID) control is applied to the dwell portion. These two controls are switched in real-time to achieve asymptotic valve profile tracking performance. To demonstrate the effectiveness of the proposed control method, we show real-time valve-lift profiles used to explore homogeneous charge compression ignition (HCCI) combustion at different engine operating conditions.

[1]  Masayoshi Tomizuka,et al.  Analysis and Synthesis of Discrete-Time Repetitive Controllers , 1989 .

[2]  Robert J Moran Variable Valvetrain System Technology , 2006 .

[3]  Masayoshi Tomizuka,et al.  Robust adaptive and repetitive digital tracking control and application to a hydraulic servo for noncircular machining , 1994 .

[4]  Peter Heuser,et al.  Strategies to Improve SI-Engine Performance by Means of Variable Intake Lift, Timing and Duration , 1992 .

[5]  Tsu-Chin Tsao,et al.  Control of an electromechanical camless valve actuator , 2002, Proceedings of the 2002 American Control Conference (IEEE Cat. No.CH37301).

[6]  Noriyuki Kishi,et al.  A High Power, Wide Torque Range, Efficient Engine with a Newly Developed Variablea-Valve-Lift and -Timing Mechanism , 1989 .

[7]  Jeffrey Allen,et al.  Production Electro-Hydraulic Variable Valve-Train for a New Generation of I.C. Engines , 2002 .

[8]  Jinhua She,et al.  Elimination of position-dependent disturbances in constant-speed-rotation control systems , 1996 .

[9]  Anna G. Stefanopoulou,et al.  Iterative learning control of electromechanical camless valve actuator , 2001, Proceedings of the 2001 American Control Conference. (Cat. No.01CH37148).

[10]  Atsushi Watanabe,et al.  A Newly Developed Intelligent Variable Valve Timing System - Continuously Controlled Cam Phasing as Applied to a New 3 Liter Inline 6 Engine , 1996 .

[11]  Rassem R. Henry,et al.  Control of Engine Load via Electromagnetic Valve Actuators , 1994 .

[12]  Tsu-Chin Tsao,et al.  A linearized electrohydraulic servovalve model for valve dynamics sensitivity analysis and control system design , 2000 .

[13]  Bruce G. Johnson,et al.  Digital Valve Technology Applied to the Control of an Hydraulic Valve Actuator , 1999 .

[14]  W. C. Reynolds,et al.  A Computer-Controlled Poppet-Valve Actuation System for Application on Research Engines , 1984 .

[15]  R. Flierl,et al.  The Third Generation of Valvetrains - New Fully Variable Valvetrains for Throttle-Free Load Control , 2000 .

[16]  George T.-C. Chiu,et al.  Spatially Sampled Robust Repetitive Control , 2011 .

[17]  Tsu-Chin Tsao,et al.  Adaptive Lift Control for a Camless Electrohydraulic Valvetrain , 1998 .

[18]  Daniel D. Giordano,et al.  Design and Control of a Two-stage Electro-hydraulic Valve Actuation System , 2004 .