A Versatile Bioreactor for Dynamic Suspension Cell Culture. Application to the Culture of Cancer Cell Spheroids

A versatile bioreactor suitable for dynamic suspension cell culture under tunable shear stress conditions has been developed and preliminarily tested culturing cancer cell spheroids. By adopting simple technological solutions and avoiding rotating components, the bioreactor exploits the laminar hydrodynamics establishing within the culture chamber enabling dynamic cell suspension in an environment favourable to mass transport, under a wide range of tunable shear stress conditions. The design phase of the device has been supported by multiphysics modelling and has provided a comprehensive analysis of the operating principles of the bioreactor. Moreover, an explanatory example is herein presented with multiphysics simulations used to set the proper bioreactor operating conditions for preliminary in vitro biological tests on a human lung carcinoma cell line. The biological results demonstrate that the ultralow shear dynamic suspension provided by the device is beneficial for culturing cancer cell spheroids. In comparison to the static suspension control, dynamic cell suspension preserves morphological features, promotes intercellular connection, increases spheroid size (2.4-fold increase) and number of cycling cells (1.58-fold increase), and reduces double strand DNA damage (1.5-fold reduction). It is envisioned that the versatility of this bioreactor could allow investigation and expansion of different cell types in the future.

[1]  Robert E. Nordon,et al.  Design of bioreactors for mesenchymal stem cell tissue engineering , 2008 .

[2]  D. Wendt,et al.  The role of bioreactors in tissue engineering. , 2004, Trends in biotechnology.

[3]  A Mantalaris,et al.  Computational modeling for the optimization of a cardiogenic 3D bioprocess of encapsulated embryonic stem cells , 2012, Biomechanics and modeling in mechanobiology.

[4]  L. Eckmann,et al.  A novel in vitro assay for murine haematopoietic stem cells. , 1988, The British journal of cancer. Supplement.

[5]  Robert Zweigerdt,et al.  Large scale production of stem cells and their derivatives. , 2009, Advances in biochemical engineering/biotechnology.

[6]  N. Kotov,et al.  Three-dimensional cell culture matrices: state of the art. , 2008, Tissue engineering. Part B, Reviews.

[7]  Robert Zweigerdt,et al.  Suspension culture of human pluripotent stem cells in controlled, stirred bioreactors. , 2012, Tissue engineering. Part C, Methods.

[8]  Antonios G Mikos,et al.  Formation of three-dimensional cell/polymer constructs for bone tissue engineering in a spinner flask and a rotating wall vessel bioreactor. , 2002, Journal of biomedical materials research.

[9]  Jincheng Wu,et al.  Oxygen Transport and Stem Cell Aggregation in Stirred-Suspension Bioreactor Cultures , 2014, PloS one.

[10]  J. Hassell,et al.  Scale‐Up of Breast Cancer Stem Cell Aggregate Cultures to Suspension Bioreactors , 2006, Biotechnology progress.

[11]  Mohamed Al-Rubeai,et al.  Bioreactor systems for the production of biopharmaceuticals from animal cells , 2006, Biotechnology and applied biochemistry.

[12]  Alberto Redaelli,et al.  A computational model for the optimization of transport phenomena in a rotating hollow-fiber bioreactor for artificial liver. , 2008, Tissue engineering. Part C, Methods.

[13]  Maria Margarida Diogo,et al.  Stem cell cultivation in bioreactors. , 2011, Biotechnology advances.

[14]  W. Miller,et al.  Bioreactor development for stem cell expansion and controlled differentiation. , 2007, Current opinion in chemical biology.

[15]  J. Polak,et al.  Development of a novel three-dimensional, automatable and integrated bioprocess for the differentiation of embryonic stem cells into pulmonary alveolar cells in a rotating vessel bioreactor system. , 2012, Tissue engineering. Part C, Methods.

[16]  David A. Burdge,et al.  Open Source Software to Control Bioflo Bioreactors , 2014, PloS one.

[17]  Robert Zweigerdt,et al.  Impact of Feeding Strategies on the Scalable Expansion of Human Pluripotent Stem Cells in Single‐Use Stirred Tank Bioreactors , 2016, Stem cells translational medicine.

[18]  J. Itskovitz‐Eldor,et al.  Suspension Culture of Undifferentiated Human Embryonic and Induced Pluripotent Stem Cells , 2010, Stem Cell Reviews and Reports.

[19]  K. Hochedlinger,et al.  Guidelines and techniques for the generation of induced pluripotent stem cells. , 2008, Cell stem cell.

[20]  Andreas Fouras,et al.  Flow Characterization of a Spinner Flask for Induced Pluripotent Stem Cell Culture Application , 2014, PloS one.

[21]  Karen J. L. Burg,et al.  Design of a Modular Bioreactor to Incorporate Both Perfusion Flow and Hydrostatic Compression for Tissue Engineering Applications , 2008, Annals of Biomedical Engineering.

[22]  Robert Zweigerdt,et al.  Controlling Expansion and Cardiomyogenic Differentiation of Human Pluripotent Stem Cells in Scalable Suspension Culture , 2014, Stem cell reports.

[23]  Tingting Tang,et al.  Simulated microgravity using a rotary cell culture system promotes chondrogenesis of human adipose-derived mesenchymal stem cells via the p38 MAPK pathway. , 2011, Biochemical and biophysical research communications.

[24]  Robert Zweigerdt,et al.  Scalable expansion of human pluripotent stem cells in suspension culture , 2011, Nature Protocols.

[25]  S R Gonda,et al.  Cardiac organogenesis in vitro: reestablishment of three-dimensional tissue architecture by dissociated neonatal rat ventricular cells. , 1999, Tissue engineering.

[26]  A. Mantalaris,et al.  Hydrodynamics and bioprocess considerations in designing bioreactors for cardiac tissue engineering , 2012 .

[27]  Matthias Gutekunst,et al.  Three‐dimensional models of cancer for pharmacology and cancer cell biology: Capturing tumor complexity in vitro/ex vivo , 2014, Biotechnology journal.

[28]  D. Elliott,et al.  The use of agarose microwells for scalable embryoid body formation and cardiac differentiation of human and murine pluripotent stem cells. , 2013, Biomaterials.

[29]  P. Genever,et al.  Dynamic three-dimensional culture methods enhance mesenchymal stem cell properties and increase therapeutic potential. , 2010, Tissue engineering. Part C, Methods.

[30]  Youmin Hou,et al.  In Vitro Epithelial Organoid Generation Induced by Substrate Nanotopography , 2015, Scientific Reports.

[31]  Binil Starly,et al.  Large scale industrialized cell expansion: producing the critical raw material for biofabrication processes , 2015, Biofabrication.

[32]  Athanasios Mantalaris,et al.  The use of murine embryonic stem cells, alginate encapsulation, and rotary microgravity bioreactor in bone tissue engineering. , 2009, Biomaterials.

[33]  Karim Mukhida,et al.  Expansion of Human Neural Precursor Cells in Large‐Scale Bioreactors for the Treatment of Neurodegenerative Disorders , 2008, Biotechnology progress.

[34]  Robert Zweigerdt,et al.  Differentiation and lineage selection of mouse embryonic stem cells in a stirred bench scale bioreactor with automated process control. , 2005, Biotechnology and bioengineering.

[35]  Yiannis Ventikos,et al.  A Multi-Paradigm Modeling Framework to Simulate Dynamic Reciprocity in a Bioreactor , 2013, PloS one.

[36]  R. Cherry,et al.  Animal cells in turbulent fluids: details of the physical stimulus and the biological response. , 1993, Biotechnology advances.

[37]  John Sheridan,et al.  A Bioreactor Model of Mouse Tumor Progression , 2007, Journal of biomedicine & biotechnology.