Thermal model of Litz wire toroidal inductor based on experimental measurements

This paper proposes an experimental method to investigate the thermal conduction model of a power electronics toroidal inductor using Litz wire resin molded. Several parameters of the model are unknown, and have to be identified experimentally, among them the radial conductivity of the Litz wire. It is also shown in this paper that the thermal model necessitates a 2D representation. By comparing the identification on several samples, it is possible to obtain the main parameters of the thermal model, which can thus be used for optimization during a design process.

[1]  Michael Jaritz,et al.  Analytical model for the thermal resistance of windings consisting of solid or litz wire , 2013, 2013 15th European Conference on Power Electronics and Applications (EPE).

[2]  J. Kolar,et al.  Cooling Concepts for High Power Density Magnetic Devices , 2007, 2007 Power Conversion Conference - Nagoya.

[3]  Frédéric Wurtz,et al.  Design by optimization methodology: Application to a wide input and output voltage ranges interleaved buck converter , 2017, 2017 IEEE Energy Conversion Congress and Exposition (ECCE).

[4]  Rafal Wrobel,et al.  Analytical methods for estimating equivalent thermal conductivity in impregnated electrical windings formed using Litz wire , 2017, 2017 IEEE International Electric Machines and Drives Conference (IEMDC).

[5]  Dushan Boroyevich,et al.  Study of the predictive capability of modular multilevel converter simulation models under parametric and model form uncertainty , 2017, 2017 IEEE Applied Power Electronics Conference and Exposition (APEC).

[6]  J.G. Hayes,et al.  Magnetic material comparisons for high-current gapped and gapless foil wound inductors in high frequency dc-dc converters , 2008, 2008 13th International Power Electronics and Motion Control Conference.

[7]  Timothe Delaforge,et al.  Engineering Illusion to accurately Predict Power Losses in Magnetic Materials on the Base of Standard Manufacturers' Datasheets , 2014 .

[8]  F. de Leon,et al.  Heat-Transfer Model for Toroidal Transformers , 2012, IEEE Transactions on Power Delivery.

[9]  Paul T. Boggs,et al.  Sequential Quadratic Programming , 1995, Acta Numerica.