A high-precision, magnetically levitated positioning stage: toward contactless actuation for industrial manufacturing

In this paper, the feasibility of using iron-cored permanent magnet linear synchronous motors (PMLSM) to develop microsteppers with multiple DOFs is demonstrated. To do this, the accuracy of the mathematical model of the longitudinal and normal forces generated by one PMLSM as well as the performance of a nonlinear feedback linearization controller are investigated. Demonstration of several PMLSMs together can control three DOFs. In both experimental setups, linear guides are used to constrain the motion to be purely translational. Linear guides entail friction, which is undesirable in the photolithography process. Future research involves eliminating linear guides and controlling six DOFs (translations and rotations of the platform).

[1]  E. Davison The robust control of a servomechanism problem for linear time-invariant multivariable systems , 1976 .

[2]  S. Middleman,et al.  Process engineering analysis in semiconductor device fabrication , 1993 .

[3]  David L. Trumper,et al.  Modeling and vector control of a planar magnetic levitator , 1997, IAS '97. Conference Record of the 1997 IEEE Industry Applications Conference Thirty-Second IAS Annual Meeting.

[4]  Tamer Basar,et al.  Parameter identification for uncertain plants using H∞ methods , 1995, Autom..

[5]  Chia-Hsiang Menq,et al.  Ultra precision motion control of a multiple degrees of freedom magnetic suspension stage , 2002 .

[6]  Bruce A. Francis,et al.  The internal model principle of control theory , 1976, Autom..

[7]  Syed Nasar,et al.  Determination of the field of a permanent-magnet disk machine using the concept of magnetic charge , 1988 .

[8]  Manfredi Maggiore *,et al.  Modelling and control design for a magnetic levitation system , 2004 .

[9]  Kuen-Yu Tsai,et al.  Servo system design of a high-resolution piezo-driven fine stage for step-and-repeat microlithography systems , 1999, IECON'99. Conference Proceedings. 25th Annual Conference of the IEEE Industrial Electronics Society (Cat. No.99CH37029).

[10]  B. Francis The linear multivariable regulator problem , 1976, 1976 IEEE Conference on Decision and Control including the 15th Symposium on Adaptive Processes.

[11]  G. Xiong,et al.  Analysis of fields and forces in a permanent magnet linear synchronous machine based on the concept of magnetic charge , 1989 .

[12]  M. Maggiore,et al.  Implementation and model verification of a magnetic levitation system , 2005, Proceedings of the 2005, American Control Conference, 2005..

[13]  David L. Trumper,et al.  High-precision magnetic levitation stage for photolithography , 1998 .

[14]  R. J. Cruise,et al.  Reduction of cogging forces in linear synchronous motors , 1999, 1999 IEEE Africon. 5th Africon Conference in Africa (Cat. No.99CH36342).