Pyrometallurgical Processes for the Recovery of Metals from WEEE

After reaching its useful physical life, electrical and electronic equipment is collected and recycled, depending on the type, through various techniques. Besides environmental concerns, recycling of this equipment is attractive and also viable since it contains significant amounts of precious metals. Pyrometallurgy has proven itself to be a versatile approach for the efficient recovery of the metallic fractions from waste electrical and electronic equipment (WEEE). In this context, the main pyrometallurgical methods-smelting, incineration, combustion, pyrolysis, molten salt, and pyrochemical processes-are reviewed. The pyrometallurgical treatment of WEEE varies worldwide with respect to the type of the WEEE, physical shape and size of the fed materials, and the plant operating parameters. With simplified flowcharts included, the available processes are discussed on a thermodynamic and kinetic basis. The limitations, challenges, and environmental issues associated with currently used methods and developing techniques are summarized with the aim of providing a better understanding of the topic.

[1]  B. Gullett,et al.  Characterization of air emissions and residual ash from open burning of electronic wastes during simulated rudimentary recycling operations , 2007 .

[2]  Shengyong Lu,et al.  Combustion and inorganic bromine emission of waste printed circuit boards in a high temperature furnace. , 2012, Waste management.

[3]  Zhenming Xu,et al.  Application of vacuum metallurgy to separate pure metal from mixed metallic particles of crushed waste printed circuit board scraps. , 2008, Environmental science & technology.

[4]  Jens Brøbech Legarth Environmental decision making for recycling options , 1997 .

[5]  Alexander Janz,et al.  Small WEEE: determining recyclables and hazardous substances in plastics. , 2009, Journal of hazardous materials.

[6]  Hai-Yong Kang,et al.  Electronic waste recycling: A review of U.S. infrastructure and technology options , 2005 .

[7]  M. Petranikova,et al.  Leaching of copper and tin from used printed circuit boards after thermal treatment. , 2010, Journal of hazardous materials.

[8]  Guido Grause,et al.  Recovery of indium from In2O3 and liquid crystal display powder via a chloride volatilization process using polyvinyl chloride , 2009 .

[9]  Christian Hagelüken,et al.  Recycling of Electronic Scrap at Umicore's Integrated Metals Smelter and Refinery , 2006 .

[10]  Song Hu,et al.  Pyrolysis and dehalogenation of plastics from waste electrical and electronic equipment (WEEE): a review. , 2013, Waste management.

[11]  Aimin Li,et al.  Combustion and Pyrolysis of Electronic Waste: Thermogravimetric Analysis and Kinetic Model☆ , 2013 .

[12]  S. A. Shuey,et al.  Review of pyrometallurgical treatment of electronic scrap , 2005 .

[13]  M. Sousa-Gallagher,et al.  Novel waste printed circuit board recycling process with molten salt , 2015, MethodsX.

[14]  Meiting Ju,et al.  Review and prospects of recycling methods for waste printed circuit boards , 2009, 2009 IEEE International Symposium on Sustainable Systems and Technology.

[15]  Chiranjib Kumar Gupta,et al.  Chemical Metallurgy: Principles and Practice , 2002 .

[16]  Rixin Lu,et al.  An efficient rough vacuum-chlorinated separation method for the recovery of indium from waste liquid crystal display panels , 2012 .

[17]  Zhenming Xu,et al.  Separating and recycling metals from mixed metallic particles of crushed electronic wastes by vacuum metallurgy. , 2009, Environmental science & technology.

[18]  Mengjun Chen,et al.  Lead recovery and the feasibility of foam glass production from funnel glass of dismantled cathode ray tube through pyrovacuum process. , 2009, Journal of hazardous materials.

[19]  Tao Yang,et al.  Factors influencing bioleaching copper from waste printed circuit boards by Acidithiobacillus ferrooxidans , 2009 .

[20]  V. Ghetta,et al.  Metals recovering from waste printed circuit boards (WPCBs) using molten salts. , 2012, Journal of hazardous materials.

[21]  Dieter Drohmann,et al.  Waste electrical and electronic equipment plastics with brominated flame retardants – from legislation to separate treatment – thermal processes , 2005 .

[22]  C. Hageluken,et al.  Improving metal returns and eco-efficiency in electronics recycling - a holistic approach for interface optimisation between pre-processing and integrated metals smelting and refining , 2006, Proceedings of the 2006 IEEE International Symposium on Electronics and the Environment, 2006..

[23]  Oladele Osibanjo,et al.  Global disposal strategies for waste cathode ray tubes , 2011 .

[24]  Jie Guo,et al.  Recycling of waste printed circuit boards: a review of current technologies and treatment status in China. , 2009, Journal of hazardous materials.

[25]  Elaine Y. L. Sum,et al.  The recovery of metals from electronic scrap , 1991 .

[26]  Perrine Chancerel,et al.  Recycling-oriented characterization of small waste electrical and electronic equipment. , 2009, Waste management.

[27]  A. Alfantazi,et al.  Processing of indium: a review , 2003 .

[28]  Rolf Gloor,et al.  Metals, non-metals and PCB in electrical and electronic waste--actual levels in Switzerland. , 2007, Waste management.

[29]  Huabo Duan,et al.  Characteristic of low-temperature pyrolysis of printed circuit boards subjected to various atmosphere , 2010 .

[30]  Aimin Li,et al.  Thermogravimetric analysis and kinetic study on large particles of printed circuit board wastes. , 2009, Waste management.

[31]  Veena Sahajwalla,et al.  A Novel Recycling Approach for Transforming Waste Printed Circuit Boards into a Material Resource , 2014 .

[32]  Abdul Khaliq,et al.  Metal Extraction Processes for Electronic Waste and Existing Industrial Routes: A Review and Australian Perspective , 2014 .

[33]  Dong-Sheng Shen,et al.  Reduction of heavy metals in residues from the dismantling of waste electrical and electronic equipment before incineration. , 2014, Journal of hazardous materials.

[34]  Zhenming Xu,et al.  Recycling indium from waste liquid crystal display panel by vacuum carbon-reduction. , 2014, Journal of hazardous materials.

[35]  Martin Goosey,et al.  An integrated approach to electronic waste (WEEE) recycling , 2007 .

[36]  Nobuaki Sato,et al.  Recovering Indium from the Liquid Crystal Display of Discarded Cellular Phones by Means of Chloride-Induced Vaporization at Relatively Low Temperature , 2009 .

[37]  Guan Jie,et al.  Product characterization of waste printed circuit board by pyrolysis , 2008 .

[38]  Heikki Jalkanen On the direct recycling of automotive shreddar residue and electronic scrap in metallurgical industry , 2006 .

[39]  Ting-Chien Chen,et al.  Pyrolysis characteristics of integrated circuit boards at various particle sizes and temperatures. , 2007, Journal of hazardous materials.

[40]  F. Méar,et al.  Lead extraction from waste funnel cathode-ray tubes glasses by reaction with silicon carbide and titanium nitride. , 2009, Journal of hazardous materials.

[41]  Arda Işıldar,et al.  Two-step bioleaching of copper and gold from discarded printed circuit boards (PCB). , 2016, Waste management.

[42]  Lorenzo Cafiero,et al.  Identification and characterization of plastics from small appliances and kinetic analysis of their thermally activated pyrolysis , 2014 .

[43]  Mingfei Xing,et al.  Nano-lead particle synthesis from waste cathode ray-tube funnel glass. , 2011, Journal of hazardous materials.

[44]  Fathi Habashi,et al.  Handbook of extractive metallurgy , 1997 .

[45]  Denise Crocce Romano Espinosa,et al.  Recycling of WEEE: characterization of spent printed circuit boards from mobile phones and computers. , 2011, Waste management.

[46]  Bo Liu,et al.  Challenges in legislation, recycling system and technical system of waste electrical and electronic equipment in China. , 2015, Waste management.

[47]  D. Fray,et al.  Recovery of high purity precious metals from printed circuit boards. , 2009, Journal of hazardous materials.

[48]  Yi-Nan Zhang,et al.  Recycling indium from waste LCDs: A review , 2015 .

[49]  B Adenso-Díaz,et al.  A competing risks approach for time estimation of household WEEE disposal. , 2010, Waste management.

[50]  M. Luda,et al.  Recycling of Printed Circuit Boards , 2011 .

[51]  Xiang Shi,et al.  Cathode ray tube (CRT) recycling: current capabilities in China and research progress. , 2012, Waste management.

[52]  Zhiming Gao,et al.  A consideration of errors and accuracy in the isoconversional methods , 2001 .

[53]  Aimin Li,et al.  Characterization of products recycling from PCB waste pyrolysis , 2010 .

[54]  Anastasia Zabaniotou,et al.  Thermochemical treatment of E-waste from small household appliances using highly pre-heated nitrogen-thermogravimetric investigation and pyrolysis kinetics , 2011 .

[55]  Satoshi Itoh,et al.  Recoveries of Metallic Indium and Tin from ITO by Means of Pyrometallurgy , 2011 .

[56]  Hiroyuki Ono,et al.  Evaluation of a recycling process for printed circuit board by physical separation and heat treatment. , 2014, Waste management.

[57]  Keqiang Qiu,et al.  A new technology for recycling materials from waste printed circuit boards. , 2010, Journal of hazardous materials.

[58]  Rafael Font,et al.  Pyrolysis and combustion of electronic wastes , 2009 .

[59]  Ravi Naidu,et al.  Electronic waste management approaches: an overview. , 2013, Waste management.

[60]  Yuyang Long,et al.  Flow analysis of heavy metals in a pilot-scale incinerator for residues from waste electrical and electronic equipment dismantling. , 2013, Journal of hazardous materials.

[61]  Paul T. Williams,et al.  Fast Pyrolysis of Halogenated Plastics Recovered from Waste Computers , 2006 .

[62]  Veena Sahajwalla,et al.  Novel Approach for Processing Hazardous Electronic Waste , 2014 .

[63]  Alice Mija,et al.  Integral, differential and advanced isoconversional methods: Complex mechanisms and isothermal predicted conversion–time curves , 2009 .

[64]  J. Flynn The isoconversional method for determination of energy of activation at constant heating rates , 1983 .

[65]  O. Terakado,et al.  Bromine fixation by metal oxide in pyrolysis of printed circuit board containing brominated flame retardant , 2013 .

[66]  Sheng Zhong,et al.  Using vacuum pyrolysis and mechanical processing for recycling waste printed circuit boards. , 2010, Journal of hazardous materials.

[67]  M C Vats,et al.  Assessment of gold and silver in assorted mobile phone printed circuit boards (PCBs): Original article. , 2015, Waste management.

[68]  Paul T. Williams,et al.  Separation and recovery of materials from scrap printed circuit boards , 2007 .

[69]  William G. Davenport,et al.  Extractive Metallurgy of Nickel, Cobalt and Platinum Group Metals , 2011 .

[70]  Zhen Liu,et al.  Kinetic Study of the Pyrolysis of Waste Printed Circuit Boards Subject to Conventional and Microwave Heating , 2012 .

[71]  H P Wang,et al.  Fate of bromine in pyrolysis of printed circuit board wastes. , 2000, Chemosphere.

[72]  Lifeng Zhang,et al.  Metallurgical recovery of metals from electronic waste: a review. , 2008, Journal of hazardous materials.

[73]  L. Theo Integrated recycling of non-ferrous metals at Boliden Ltd. Ronnskar smelter , 1998, Proceedings of the 1998 IEEE International Symposium on Electronics and the Environment. ISEE - 1998 (Cat. No.98CH36145).

[74]  Xiaoxi Yang,et al.  Study on low-temperature pyrolysis of large-size printed circuit boards , 2012 .

[75]  I. Marco,et al.  Pyrolysis of electrical and electronic wastes , 2008 .

[76]  Valerio Cozzani,et al.  Thermal Degradation and Decomposition Products of Electronic Boards Containing BFRs , 2005 .

[77]  Qingjie Guo,et al.  Pyrolysis of scrap printed circuit board plastic particles in a fluidized bed , 2010 .