DC-link electrolyte capacitor lifetime analysis for a PV boost converter

A lifetime analysis was performed on the DC-link capacitor of a photovoltaic power-processing system composed of a boost converter in the first stage. It was investigated how the switching frequency and ripple current design choice affect the capacitor lifetime. Through an electro-thermal modeling, the capacitor operating condition was obtained for various levels of power processing, based on a real photovoltaic mission profile built for ten years period of weather data. The lifetime of three different designs of electrolyte capacitor bank was analyzed and discussed. Analyzed results showed that the increase of the converter's current ripple diminishes much the of capacitor's lifetime. A discussion is presented about the tradeoff between choosing capacitors with low equivalent series resistance and increasing the number of capacitors on the DC-link.

[1]  Huai Wang,et al.  Cost assessment of three power decoupling methods in a single-phase power converter with a reliability-oriented design procedure , 2016, 2016 IEEE 8th International Power Electronics and Motion Control Conference (IPEMC-ECCE Asia).

[2]  Quan Zhou,et al.  Grid-connected PV inverter reliability considerations: A review , 2015, 2015 16th International Conference on Electronic Packaging Technology (ICEPT).

[3]  F. Blaabjerg,et al.  Reliability-oriented design and analysis of input capacitors in single-phase transformer-less photovoltaic inverters , 2013, 2013 Twenty-Eighth Annual IEEE Applied Power Electronics Conference and Exposition (APEC).

[4]  Christopher Bailey,et al.  Mission Profile-Based Reliability Design and Real-Time Life Consumption Estimation in Power Electronics , 2015, IEEE Transactions on Power Electronics.

[5]  Juan M. Ramirez,et al.  Use of evolutionary algorithms for design optimization of power converters , 2012, CONIELECOMP 2012, 22nd International Conference on Electrical Communications and Computers.

[6]  Jose Renes Pinheiro,et al.  Analysis of different designs for the boost converter applied to PV systems , 2015, 2015 IEEE 13th Brazilian Power Electronics Conference and 1st Southern Power Electronics Conference (COBEP/SPEC).

[7]  Frede Blaabjerg,et al.  Reliability of Capacitors for DC-Link Applications in Power Electronic Converters—An Overview , 2014, IEEE Transactions on Industry Applications.

[8]  Yang Wang,et al.  Reliability Evaluation of Grid-Connected Photovoltaic Power Systems , 2012, IEEE Transactions on Sustainable Energy.

[9]  J. Biela,et al.  Exploring the pareto front of multi-objective single-phase PFC rectifier design optimization - 99.2% efficiency vs. 7kW/din3 power density , 2009, 2009 IEEE 6th International Power Electronics and Motion Control Conference.

[10]  F. Blaabjerg,et al.  A reliability-oriented design method for power electronic converters , 2013, 2013 Twenty-Eighth Annual IEEE Applied Power Electronics Conference and Exposition (APEC).

[11]  Marcelo Gradella Villalva,et al.  Comprehensive Approach to Modeling and Simulation of Photovoltaic Arrays , 2009, IEEE Transactions on Power Electronics.

[12]  Ajeet Rohatgi,et al.  Development of a Methodology for Improving Photovoltaic Inverter Reliability , 2008, IEEE Transactions on Industrial Electronics.