A review of spinning, shear forming and flow forming processes

Abstract In the last two decades or so, spinning and flow forming have gradually matured as metal forming processes for the production of engineering components in small to medium batch quantities. Combined spinning and flow forming techniques are being utilised increasingly due to the great flexibility provided for producing complicated parts nearer to net shape, enabling customers to optimise designs and reduce weight and cost, all of which are vital, especially in automotive industries. In this paper, process details of spinning and flow forming are introduced. The state of the art is described and developments in terms of research and industrial applications are reviewed. Also, the direction of research and development for future industrial applications are indicated.

[1]  Betzalel Avitzur,et al.  Handbook of metal-forming processes , 1983 .

[2]  Rajnish Prakash,et al.  Estimation of power in the shear spinning of long tubes in hard-to-work materials , 1990 .

[3]  Kuang-Hua Fuh,et al.  Forecast of shear spinning force and surface roughness of spun cones by employing regression analysis , 2001 .

[4]  Rajnish Prakash,et al.  Shear spinning technology for manufacture of long thin wall tubes of small bore , 1995 .

[5]  Serope Kalpakcioglu,et al.  A Study of Shear-Spinnability of Metals , 1961 .

[6]  R. A. C. Slater Spin-Forging of Sheet Metal Cones Having Various Cone Angles from 70/30 Brass and Commercially Pure Aluminium , 1979 .

[7]  S.-C Chang,et al.  Tube spinnability of AA 2024 and 7075 aluminum alloys , 1998 .

[8]  Lu Yan,et al.  The disposal of key problems in the FEM analysis of tube stagger spinning , 1997 .

[9]  Shiro Kobayashi Instability in Conventional Spinning of Cones , 1963 .

[10]  Lu Yan,et al.  A study of the rational matching relationships amongst technical parameters in stagger spinning , 1997 .

[11]  Yao Jianguo,et al.  An experimental study on paraxial spinning of one tube end , 2002 .

[12]  Shi-Hong Zhang,et al.  3D rigid-plastic FEM numerical simulation on tube spinning , 2001 .

[13]  Z. E. Ma Optimal angle of attack in tube spinning , 1993 .

[14]  Taylan Altan,et al.  Finite element simulation of the Flow-Splitting-Process , 2000 .

[15]  Lu Yan,et al.  Research on the distribution of the displacement in backward tube spinning , 1998 .

[16]  Horst Lippmann,et al.  Metal Forming Plasticity , 1979 .

[17]  T. Ram Mohan,et al.  Studies on power spinning of tubes , 1972 .

[18]  Dieter Schmoeckel,et al.  Tooling and process control for splitting of disk blanks , 2000 .

[19]  Hiroaki Kudo,et al.  Analysis of Diametral Growth and Working Forces in Tube Spinning , 1979 .

[20]  Won-Byong Bae,et al.  Analysis of tube-spinning processes by the upper-bound stream-function method , 1997 .

[21]  Mohammad Jahazi,et al.  The influence of flow-forming parameters and microstructure on the quality of a D6ac steel , 2000 .

[22]  D. C. Kang,et al.  Study on the deformation mode of conventional spinning of plates , 1999 .

[23]  I. K. Hall,et al.  A Theory of Shear Spinning of Cones , 1961 .

[24]  Jehuda Tirosh,et al.  Plastic Flow Instability Under Compressive Loading During Shear Spinning Process , 1982 .

[25]  Miaoquan Li,et al.  Prediction of the mechanical properties of forged TC11 titanium alloy by ANN , 2002 .

[26]  J. Monaghan,et al.  Metal forming: an analysis of spinning processes , 2000 .

[27]  Richard L. Kegg,et al.  A New Test Method for Determination of Spinnability of Metals , 1961 .

[28]  John Monaghan,et al.  Enhanced finite element models of metal spinning , 2002 .

[29]  Betzalel Avitzur,et al.  Analysis of power spinning of cones , 1960 .

[30]  Yang Hui,et al.  A study of the stress and strain distributions of first-pass conventional spinning under different roller-traces , 2002 .

[31]  Serope Kalpakcioglu,et al.  On the Mechanics of Shear Spinning , 1961 .

[32]  K. Kawai,et al.  A flexible shear spinning of truncated conical shells with a general-purpose mandrel , 2001 .

[33]  Lu Yan,et al.  Elasto-plastic FEM analysis and experimental study of diametral growth in tube spinning , 1997 .

[34]  Serope Kalpakcioglu Maximum Reduction in Power Spinning of Tubes , 1964 .