Geometric feedback control of discrete‐deposition SFF systems

Purpose – New applications of solid freeform fabrication (SFF) are arising, such as functional rapid prototyping and in situ fabrication, which push SFF to its limits in terms of geometrical fidelity due to the applications' inherent process uncertainties. Current closed‐loop feedback control schemes monitor and manipulate SFF techniques at the process level, e.g. envelope temperature, feed rate. “Closing the loop” on the process level, instead of the overall part geometry level, leads to limitations in the types of errors that can be detected and corrected. The purpose of this paper is to propose a technique called greedy geometric feedback (GGF) control which “closes the loop” on the overall part geometry level.Design/methodology/approach – The overall part geometry is monitored throughout the print and, using a greedy algorithm, real‐time decisions are made to serially determine the locations of subsequent droplets, i.e. overall part geometry is directly manipulated. A computer simulator and a physical...