Potential of cell retention techniques for large‐scale high‐density perfusion culture of suspended mammalian cells

This review focuses on cultivation of mammalian cells in a suspended perfusion mode. The major technological limitation in the scaling‐up of these systems is the need for robust retention devices to enable perfusion of medium as needed. For this, cell retention techniques available to date are presented, namely, cross‐flow filters, hollow fibers, controlled‐shear filters, vortex‐flow filters, spin‐filters, gravity settlers, centrifuges, acoustic settlers, and hydrocyclones. These retention techniques are compared and evaluated for their respective advantages and potential for large‐scale utilization in the context of industrial manufacturing processes. This analysis shows certain techniques have a limited range of perfusion rate where they can be implemented (most microfiltration techniques). On the other hand, techniques were identified that have shown high perfusion capacity (centrifuges and spin‐filters), or have a good potential for scale‐up (acoustic settlers and inclined settlers). The literature clearly shows that reasonable solutions exist to develop large‐scale perfusion processes. © 2003 Wiley Periodicals, Inc. Biotechol Bioeng 82: 751–765, 2003.

[1]  Production of acetone-butanol-ethanol by Clostridium acetobutylicum using a spin filter perfusion bioreactor , 1994 .

[2]  Jürgen Lehmann,et al.  Evaluation of membranes for use in on-line cell separation during mammalian cell perfusion processes , 1994 .

[3]  L. Castilho,et al.  Cell retention devices for suspended-cell perfusion cultures. , 2002, Advances in biochemical engineering/biotechnology.

[4]  R. Spier,et al.  A comparison of oxygenation methods fro high‐density perfusion culture of animal cells , 1993, Biotechnology and bioengineering.

[5]  W. Coakley,et al.  Enhanced sedimentation of mammalian cells following acoustic aggregation. , 1989, Biotechnology and bioengineering.

[6]  H. Chang,et al.  High density cell culture by membrane-based cell recycle. , 1994, Biotechnology advances.

[7]  R. E. Spier,et al.  Some myths and messages concerning the batch and continuous culture of animal cells , 1997, Cytotechnology.

[8]  Hiroyuki Takamatsu,et al.  Perfusion culture apparatus for suspended mammalian cells , 2004, Cytotechnology.

[9]  R. Lemieux,et al.  Long‐term perfusion culture of hybridoma: A “grow or die” cell cycle system , 1991, Biotechnology and bioengineering.

[10]  H. Blanch,et al.  Cell retention–chemostat studies of hybridoma cells—analysis of hybridoma growth and metabolism in continuous suspension culture in serum‐free medium , 1993, Biotechnology and bioengineering.

[11]  A. Kamen,et al.  Baculovirus expression system scaleup by perfusion of high‐density Sf‐9 cell cultures , 1994, Biotechnology and bioengineering.

[12]  A. Kamen,et al.  Understanding factors that limit the productivity of suspension-based perfusion cultures operated at high medium renewal rates. , 2000, Biotechnology and bioengineering.

[13]  V. Jäger,et al.  Optimization of the growth conditions of Sf21 insect cells for high-density perfusion culture in stirred-tank bioreactors. , 1994, Enzyme and microbial technology.

[14]  R. Varecka,et al.  Use of a rotating wire cage for retention of animal cells in a perfusion fermentor. , 1987, Developments in biological standardization.

[15]  D. Lütkemeyer,et al.  Influence of alterations in culture condition and changes in perfusion parameters on the retention performance of a 20 μm spinfilter during a perfusion cultivation of a recombinant CHO cell line in pilot scale , 2000, Cytotechnology.

[16]  V M Yabannavar,et al.  Scaleup of spinfilter perfusion bioreactor for mammalian cell retention , 1994, Biotechnology and bioengineering.

[17]  R. Schasfoort,et al.  Large scale animal cell cultivation for production of cellular biologicals. , 1985, Developments in biological standardization.

[18]  II Pretlow,et al.  Cell Separation: Methods and Selected Applications , 1983 .

[19]  R. Lemieux,et al.  Hybridoma perfusion systems: A comparison study , 1992, Biotechnology and bioengineering.

[20]  R Fuchs,et al.  Practical Considerations in Operation and Scale‐up of Spin‐Filter Based Bioreactors for Monoclonal Antibody Production , 1996, Biotechnology progress.

[21]  R. Lemieux,et al.  Filtration‐based perfusion of hybridoma cultures in protein‐free medium: Reduction of membrane fouling by medium supplementation with DNase I , 1994, Biotechnology and bioengineering.

[22]  M. Tokashiki,et al.  High Density Culture of Hybridoma Cells using a Perfusion Culture Apparatus with Multi-settling Zones , 1991 .

[23]  J. Lehmann,et al.  Bubble-free reactors and their development of continuous culture with cell recycle , 1988 .

[24]  L. Esclade,et al.  Influence of the screen material on the fouling of spin filters , 1991, Biotechnology and bioengineering.

[25]  O Doblhoff-Dier,et al.  Selective Retention of Viable Cells in Ultrasonic Resonance Field Devices , 1996, Biotechnology progress.

[26]  James M. Piret,et al.  Acoustic Cell Filter for High Density Perfusion Culture of Hybridoma Cells , 1994, Bio/Technology.

[27]  Z. Wen,et al.  A novel perfusion system for animal cell cultures by two step sequential sedimentation. , 2000, Journal of biotechnology.

[28]  Bruce D. Bowen,et al.  Mammalian cell retention devices for stirred perfusion bioreactors , 1998, Cytotechnology.

[29]  K. Kroner,et al.  Controlled shear filtration: A novel technique for animal cell separation. , 1999, Biotechnology and bioengineering.

[30]  C A Heath,et al.  Partial and Total Cell Retention in a Filtration‐Based Homogeneous Perfusion Reactor , 1995, Biotechnology progress.

[31]  H. Blanch,et al.  Continuous hybridoma suspension cultures with and without cell retention: kinetics of growth, metabolism and product formation. , 1992, Journal of biotechnology.

[32]  M. Tokashiki,et al.  Perfusion culture of hybridoma cells using a centrifuge to separate cells from culture mixture , 1989 .

[33]  O. Merten Constructive improvement of the ultrasonic separation device ADI 1015 , 2000, Cytotechnology.

[34]  Wei-Shou Hu,et al.  High density culture of mammalian cells with dynamic perfusion based on on-line oxygen uptake rate measurements , 2004, Cytotechnology.

[35]  U. Onken,et al.  Lamellar Clarifier - A New Device for Animal Cell Retention in Perfusion Culture Systems , 1994 .

[36]  É. Favre Constant flowrate filtration of hybridoma cells suspensions. , 2007, Journal of chemical technology and biotechnology.

[37]  A. Bull,et al.  Vancomycin production is enhanced in chemostat culture with biomass-recycle. , 1999, Biotechnology and bioengineering.

[38]  A A Kamen,et al.  Use of the Centritech Lab Centrifuge for Perfusion Culture of Hybridoma Cells in Protein‐Free Medium , 1996, Biotechnology progress.

[39]  W C Davis,et al.  A novel continuous centrifugal bioreactor for high‐density cultivation of mammalian and microbial cells , 1991, Biotechnology and bioengineering.

[40]  W. Grajek,et al.  Continuous bacteriocin production with high cell density bioreactors , 1997 .

[41]  M. Tokashiki,et al.  Large-scale perfusion culture process for suspended mammalian cells that uses a centrifuge with multiple settling zones , 2004, Applied Microbiology and Biotechnology.

[42]  D L Nelson,et al.  Application of gravitational sedimentation to efficient cellular recycling in continuous alcoholic fermentation , 1993, Biotechnology and bioengineering.

[43]  Keith John Thompson,et al.  A compact gravitational settling device for cell retention , 1994 .

[44]  C A Heath,et al.  High-density hybridoma perfusion culture , 1997, Applied biochemistry and biotechnology.

[45]  W. Burger,et al.  A Novel Ultrasonic Resonance Field Device for the Retention of Animal Cells , 1994, Biotechnology progress.

[46]  Konstantin Konstantinov,et al.  The use of peptones as medium additives for the production of a recombinant therapeutic protein in high density perfusion cultures of mammalian cells , 2000, Cytotechnology.

[47]  T Etcheverry,et al.  Performance of small-scale CHO perfusion cultures using an acoustic cell filtration device for cell retention: characterization of separation efficiency and impact of perfusion on product quality. , 2000, Biotechnology and bioengineering.

[48]  V. Jäger High Density Perfusion Culture of Animal Cells Using a Novel Continuous Flow Centrifuge , 1992 .

[49]  D Rickwood,et al.  An investigation into the possible use of hydrocyclones for the removal of yeast from beer. , 1996, Bioseparation.

[50]  A. Zydney,et al.  The influence of protein aggregates on the fouling of microfiltration membranes during stirred cell filtration , 1993 .

[51]  P. Himmelfarb,et al.  Spin Filter Culture: The Propagation of Mammalian Cells in Suspension , 1969, Science.

[52]  V M Yabannavar,et al.  Mammalian cell retention in a spinfilter perfusion bioreactor , 1992, Biotechnology and bioengineering.

[53]  Denis Drapeau,et al.  Spin Filter Perfusion System for High Density Cell Culture: Production of Recombinant Urinary Type Plasminogen Activator in CHO Cells , 1990, Bio/Technology.

[54]  R. Gentz,et al.  High-density perfusion culture of insect cells with a biosep ultrasonic filter. , 1998, Biotechnology and bioengineering.

[55]  James M Piret,et al.  Controlled shear affinity filtration (CSAF): a new technology for integration of cell separation and protein isolation from mammalian cell cultures. , 2002, Biotechnology and bioengineering.

[56]  Andreas Acrivos,et al.  Enhanced sedimentation in settling tanks with inclined walls , 1979, Journal of Fluid Mechanics.

[57]  G. Belfort,et al.  Diagnosis of membrane fouling using a rotating annular filter. 2. Dilute particle suspensions of known particle size , 1993 .

[58]  Inertial particle motion in a Taylor Couette rotating filter , 1999 .

[59]  Anthony D. Greiner,et al.  Diagnosis of membrane fouling using a rotating annular filter. 1. Cell culture media , 1993 .

[60]  K Konstantinov,et al.  Fermentor temperature as a tool for control of high-density perfusion cultures of mammalian cells. , 1997, Biotechnology and bioengineering.

[61]  M. Tokashiki,et al.  High density culture of hybridoma cells using a perfusion culture vessel with an external centrifuge , 1990, Cytotechnology.

[62]  D. Kompala,et al.  Viable Cell Recycle with an Inclined Settler in the Perfusion Culture of Suspended Recombinant Chinese Hamster Ovary Cells , 1994, Biotechnology progress.

[63]  W. Deckwer,et al.  The Use of Hydrocyclones for Mammalian Cell Retention in Perfusion Bioreactors , 2001 .

[64]  U. Onken,et al.  Selective recycle of viable animal cells by coupling of airlift reactor and cell settler. , 1992, Biotechnology and bioengineering.

[65]  D S Kompala,et al.  Inclined Sedimentation for Selective Retention of Viable Hybridomas in a Continuous Suspension Bioreactor , 1990, Biotechnology progress.

[66]  D K Robinson,et al.  Industrial choices for protein production by large-scale cell culture. , 2001, Current opinion in biotechnology.