A Static Friction Model for Elastic-Plastic Contacting Rough Surfaces

A model that predicts the static friction for elastic-plastic contact of rough surfaces is presented. The model incorporates the results of accurate finite element analyses for the elastic-plastic contact, adhesion and sliding inception of a single asperity in a statistical representation of surface roughness. The model shows strong effect of the external force and nominal contact area on the static friction coefficient in contrast to the classical laws of friction. It also shows that the main dimensionless parameters affecting the static friction coefficient are the plasticity index and adhesion parameter The effect of adhesion on the static friction is discussed and found to be negligible at plasticity index values larger than 2. It is shown that the classical laws of friction are a limiting case of the present more general solution and are adequate only for high plasticity index and negligible adhesion. Some potential limitations of the present model are also discussed pointing to possible improvements. A comparison of the present results with those obtained from an approximate CEB friction model shows substantial differences, with the latter severely underestimating the static friction coefficient.

[1]  J. Greenwood,et al.  Contact of nominally flat surfaces , 1966, Proceedings of the Royal Society of London. Series A. Mathematical and Physical Sciences.

[2]  R. Reuben,et al.  The effect of film thickness on initial friction of elastic-plastically rough surface with a soft thin metallic film , 2002 .

[3]  David Tabor,et al.  Friction—The Present State of Our Understanding , 1981 .

[4]  Izhak Etsion,et al.  Electrical Conductivity and Friction Force Estimation in Compliant Electrical Connectors , 2000 .

[5]  Izhak Etsion,et al.  A Semi-Analytical Solution for the Sliding Inception of a Spherical Contact , 2003 .

[6]  Andreas A. Polycarpou,et al.  Contact of rough surfaces with asymmetric distribution of asperity heights , 2002 .

[7]  Izhak Etsion,et al.  Comparison of the static friction subboundary lubrication model with experimental measurements on thin-film disks , 1998 .

[8]  Izhak Etsion,et al.  Adhesion in elastic-plastic spherical microcontact. , 2003, Journal of colloid and interface science.

[9]  I. Etsion,et al.  A model for static sealing performance of end face seals , 1994 .

[10]  R. Reuben,et al.  Static Friction Modeling in the Presence of Soft Thin Metallic Films , 2002 .

[11]  I. L. Singer,et al.  Fundamentals of friction : macroscopic and microscopic processes , 1992 .

[12]  H. M. Pollock,et al.  Surface Forces and Adhesion , 1992 .

[13]  M. Marder,et al.  Friction and fracture , 2001, Nature.

[14]  S. M. Hsu,et al.  Friction Measurements of Ultra-Thin Carbon Overcoats in Air , 2002 .

[15]  Norman A. Fleck,et al.  Frictionless indentation of dissimilar elastic-plastic spheres , 2000 .

[16]  P. Blau The significance and use of the friction coefficient , 2001 .

[17]  Izhak Etsion,et al.  Adhesion Model for Metallic Rough Surfaces , 1988 .

[18]  I. Etsion,et al.  The Effect of Small Normal Loads on the Static Friction Coefficient for Very Smooth Surfaces , 1993 .

[19]  D. Bogy,et al.  An Elastic-Plastic Model for the Contact of Rough Surfaces , 1987 .

[20]  J. Oden,et al.  Computational micro- and macroscopic models of contact and friction: formulation, approach and applications , 1998 .

[21]  S. Chowdhury,et al.  Adhesion and adhesional friction at the contact between solids , 1994 .

[22]  Gary Barber,et al.  Microcontact Model for Paper-Based Wet Friction Materials , 2002 .

[23]  Izhak Etsion,et al.  Static Friction Coefficient Model for Metallic Rough Surfaces , 1988 .

[24]  Minhang Bao,et al.  Friction and wear properties in MEMS , 2002 .

[25]  U. Landman,et al.  Nanotribology: friction, wear and lubrication at the atomic scale , 1995, Nature.

[26]  P. Nayak,et al.  Random Process Model of Rough Surfaces , 1971 .

[27]  L. Kogut,et al.  Elastic-Plastic Contact Analysis of a Sphere and a Rigid Flat , 2002 .

[28]  J A Ogilvy Numerical simulation of elastic-plastic contact between anisotropic rough surfaces , 1992 .

[29]  Robbins,et al.  Adsorbed layers and the origin of static friction , 1999, Science.

[30]  B. Bhushan Micro/nanotribology and its applications to magnetic storage devices and MEMS , 1995 .

[31]  Izhak Etsion,et al.  A Finite Element Based Elastic-Plastic Model for the Contact of Rough Surfaces , 2003 .

[32]  K. Komvopoulos Surface engineering and microtribology for microelectromechanical systems , 1996 .

[33]  M. B. Karamiş,et al.  Analysis of the friction behaviour of bolted joints , 1993 .

[34]  Zygmunt Rymuza Energy concept of the coefficient of friction , 1996 .

[35]  Izhak Etsion,et al.  Static Friction of Contacting Real Surfaces in the Presence of Sub-Boundary Lubrication , 1998 .

[36]  R. D. Gibson,et al.  The limit of elastic deformation in the contact of rough surfaces , 1976 .

[37]  Martin W. Trethewey,et al.  An experimental evaluation of coefficients of static friction of common workpiece–fixture element pairs , 2000 .