A Novel High-Speed Jet Dispenser Driven by Double Piezoelectric Stacks

A novel bi-piezoelectric jet dispenser with a zoom mechanism is proposed to distribute adhesives rapidly. The work frequency of the new jet dispenser can reach 500 Hz. The volume of the minimum dot is about 25 nL, and the volume error among dots is not more than ±10%. The dot size can be controlled by adjusting the driving voltage of the piezoelectric stack, filling pressure, and the opening time of the valve. Subsystem physical models of the jet valve are presented on the basis of the bi-piezoelectric principle and the zoom mechanism, which involves an electromechanical model, dynamic model, and fluid-solid coupling model. Based on these physical models, a coupled mechanical-electrical fluid simulation model is established, which can be simulated. The simulation results of the multiphysics-coupled model are in accordance with the experiment. The coupling model will develop a reliable simulating platform for high-speed fluid jet. The effectiveness of the bi-piezoelectric method and models is confirmed, and it will provide a new technology for microelectronics packaging.

[1]  Jian Gao,et al.  Ultrasound aided smooth dispensing for high viscoelastic epoxy in microelectronic packaging. , 2016, Ultrasonics sonochemistry.

[2]  Can Zhou,et al.  Control and Jetting Characteristics of an Innovative Jet Valve With Zoom Mechanism and Opening Electromagnetic Drive , 2016, IEEE/ASME Transactions on Mechatronics.

[3]  Han Lei,et al.  Dynamics Features of Cu-Wire Bonding During Overhang Bonding Process , 2011, IEEE Electron Device Letters.

[4]  Junhui Li,et al.  Interfacial Characteristics and Dynamic Process of Au- and Cu-Wire Bonding and Overhang Bonding in Microelectronics Packaging , 2013, Journal of Microelectromechanical Systems.

[5]  Han-Xiong Li,et al.  Integrated modelling of a time-pressure fluid dispensing system for electronics manufacturing , 2005 .

[6]  Han-Xiong Li,et al.  A Simple Model-Based Approach for Fluid Dispensing Analysis and Control , 2007, IEEE/ASME Transactions on Mechatronics.

[7]  Luhua Deng,et al.  Interfacial Microstructures and Thermodynamics of Thermosonic Cu-Wire Bonding , 2011, IEEE Electron Device Letters.

[8]  Chingfu Tsou,et al.  A Silicon-Based LED Packaging Substrate With an Island Structure for Phosphor Encapsulation Shaping , 2015, IEEE Transactions on Components, Packaging and Manufacturing Technology.

[9]  Duo Wang,et al.  Structural Design and Control of a Small-MRF Damper Under 50 N Soft-Landing Applications , 2015, IEEE Transactions on Industrial Informatics.

[10]  Chandan Chakraborty,et al.  Power converters, control, and energy management for distributed generation , 2015, IEEE Transactions on Industrial Electronics.

[11]  Yang Xia,et al.  The soft-landing features of a micro-magnetorheological fluid damper , 2015 .

[12]  Can Zhou,et al.  New Applications of an Automated System for High-Power LEDs , 2016, IEEE/ASME Transactions on Mechatronics.

[13]  Liang Cheng,et al.  State Detection of Bond Wires in IGBT Modules Using Eddy Current Pulsed Thermography , 2014, IEEE Transactions on Power Electronics.

[14]  Horst Clauberg,et al.  Behavior of palladium and its impact on intermetallic growth in palladium-coated Cu wire bonding , 2013 .

[15]  Guiling Deng,et al.  Simulation analysis of jetting dispenser based on two piezoelectric stacks , 2013, 2013 14th International Conference on Electronic Packaging Technology.

[16]  Can Zhou,et al.  Giant magnetostrictive material based jetting dispenser , 2015 .

[17]  Shuhong Wang,et al.  System-Level Design Optimization Method for Electrical Drive Systems—Robust Approach , 2015, IEEE Transactions on Industrial Electronics.

[18]  P. Sullivan,et al.  A Drop-on-Demand-Based Electrostatically Actuated Microdispenser , 2013, Journal of Microelectromechanical Systems.

[19]  Junhui Li,et al.  Microstructural characteristics of Au/Al bonded interfaces , 2007 .

[20]  David G. Dorrell,et al.  Automotive electric motors, generators, and actuator drive systems with reduced or no permanent magnets and innovative design concepts [Special section intro.] , 2014, IEEE Trans. Ind. Electron..

[21]  Zhi Zhu,et al.  A highly parallel microfluidic droplet method enabling single-molecule counting for digital enzyme detection. , 2014, Biomicrofluidics.

[22]  Shu Zhen Liu,et al.  Modeling Rotary-Screw-Driven Dispensing Systems for Electronics Packaging , 2014, IEEE Transactions on Components, Packaging and Manufacturing Technology.

[23]  Alfio Consoli,et al.  An Effective Energy-Saving Scalar Control for Industrial IPMSM Drives , 2013, IEEE Transactions on Industrial Electronics.

[24]  Yasutaka Fujimoto,et al.  Direct-Drive Position Control of a Spiral Motor as a Monoarticular Actuator , 2014, IEEE Transactions on Industrial Electronics.

[25]  C. Zhou,et al.  The principle and physical models of novel jetting dispenser with giant magnetostrictive and a magnifier , 2015, Scientific Reports.

[26]  Chongyoup Kim,et al.  Dispensing of rheologically complex fluids at the dripping regime , 2014 .

[27]  J. S. Pulskamp,et al.  Mechanical and Ferroelectric Behavior of PZT-Based Thin Films , 2011, Journal of Microelectromechanical Systems.

[28]  Wang Fuliang,et al.  Theoretical and experimental analyses of atom diffusion characteristics on wire bonding interfaces , 2008 .

[29]  Takahiro Nozaki,et al.  Decoupling Strategy for Position and Force Control Based on Modal Space Disturbance Observer , 2014, IEEE Transactions on Industrial Electronics.

[30]  Lei Han,et al.  Study on a cooling system based on thermoelectric cooler for thermal management of high-power LEDs , 2011, Microelectron. Reliab..

[31]  Junhui Li,et al.  Interface mechanism of ultrasonic flip chip bonding , 2007 .

[32]  D. Inman,et al.  Nonlinear piezoelectricity in electroelastic energy harvesters: Modeling and experimental identification , 2010 .

[33]  Xiang Ren,et al.  Modeling of pneumatic valve dispenser for printing viscous biomaterials in additive manufacturing , 2014 .

[34]  Robert F. Richards,et al.  Efficiency of energy conversion by piezoelectrics , 2006 .

[35]  Han-Xiong Li,et al.  Comparative study of fluid dispensing modeling , 2003 .

[36]  Manos M. Tentzeris,et al.  Inkjet-printed antennas, sensors and circuits on paper substrate , 2013 .