Fault detection of mechanical drives under variable operating conditions based on wavelet packet Rényi entropy signatures

In this paper we propose a novel approach for the diagnosis of gearboxes in presumably non-stationary and unknown operating conditions. The approach makes use of information indices based on the Renyi entropy derived from coefficients of the wavelet packet transform of measured vibration records. These indices quantify some statistical properties of instantaneous power of the generated vibration that are largely unaffected by changes in the operating conditions. The analysis is based on probability density of the envelope of a sum of sinusoidal signals with random amplitude and phase. Such an approach requires no a priori information about the operating conditions and no prior data describing physical characteristics of the monitored drive. The fault detection capabilities of the proposed feature set are demonstrated on a two-stage gearbox operating under different rotational speeds and loads with various seeded mechanical faults.

[1]  Marvin K. Simon On the Probability Density Function of the Squared Envelope of a Sum of Random Phase Vectors , 1985, IEEE Trans. Commun..

[2]  M. Zuo,et al.  Gearbox fault detection using Hilbert and wavelet packet transform , 2006 .

[3]  Jao-Hwa Kuang,et al.  THEORETICAL ASPECTS OF TORQUE RESPONSES IN SPUR GEARING DUE TO MESH STIFFNESS VARIATION , 2003 .

[4]  Robert B. Randall,et al.  A New Method of Modeling Gear Faults , 1982 .

[5]  L. Zunino,et al.  Wavelet entropy of stochastic processes , 2007 .

[6]  P. S. Heyns,et al.  Instantaneous angular speed monitoring of gearboxes under non-cyclic stationary load conditions , 2005 .

[7]  Hideki Ochiai Exact and Approximate Distributions of Instantaneous Power for Pulse-Shaped Single-Carrier Signals , 2011, IEEE Transactions on Wireless Communications.

[8]  Deniz Erdogmus,et al.  Renyi's Entropy, Divergence and Their Nonparametric Estimators , 2010, Information Theoretic Learning.

[9]  Ali Abdi,et al.  On the PDF of the sum of random vectors , 2000, IEEE Trans. Commun..

[10]  Yanhui Feng,et al.  Normalized wavelet packets quantifiers for condition monitoring , 2009 .

[11]  Peng Chen,et al.  Fault diagnosis method for machinery in unsteady operating condition by instantaneous power spectrum and genetic programming , 2005 .

[12]  Alejandra Figliola,et al.  Time-frequency analysis of electroencephalogram series. III. Wavelet packets and information cost function , 1998 .

[13]  J. Antoni The spectral kurtosis: a useful tool for characterising non-stationary signals , 2006 .

[14]  Ming Yang,et al.  A wavelet approach to fault diagnosis of a gearbox under varying load conditions , 2010 .

[15]  H. Vincent Poor,et al.  Fault Diagnostics Using Statistical Change Detection in the Bispectral Domain , 2000 .

[16]  Raffaele Esposito,et al.  Statistical properties of two sine waves in Gaussian noise , 1973, IEEE Trans. Inf. Theory.

[17]  Donald R. Houser,et al.  Mathematical models used in gear dynamics—A review , 1988 .

[18]  C. Gargour,et al.  A short introduction to wavelets and their applications , 2009, IEEE Circuits and Systems Magazine.

[19]  J. Antoni Cyclostationarity by examples , 2009 .

[20]  L. Padovese Hybrid time–frequency methods for non-stationary mechanical signal analysis , 2004 .

[21]  Carl W. Helstrom,et al.  Distribution of the envelope of a sum of random sine waves and Gaussian noise , 1999 .

[22]  Robert B. Randall,et al.  THE RELATIONSHIP BETWEEN SPECTRAL CORRELATION AND ENVELOPE ANALYSIS IN THE DIAGNOSTICS OF BEARING FAULTS AND OTHER CYCLOSTATIONARY MACHINE SIGNALS , 2001 .

[23]  Michèle Basseville,et al.  Divergence measures for statistical data processing , 2010 .

[24]  O. A. Rosso,et al.  EEG analysis using wavelet-based information tools , 2006, Journal of Neuroscience Methods.

[25]  Viliam Makis,et al.  Adaptive state detection of gearboxes under varying load conditions based on parametric modelling , 2006 .

[26]  Radoslaw Zimroz,et al.  A new feature for monitoring the condition of gearboxes in non-stationary operating conditions , 2009 .

[27]  Naim Baydar,et al.  Detection of Gear Deterioration Under Varying Load Conditions by Using the Instantaneous Power Spectrum , 2000 .

[28]  A. Figliola,et al.  Analysis of physiological time series using wavelet transforms. , 1997, IEEE engineering in medicine and biology magazine : the quarterly magazine of the Engineering in Medicine & Biology Society.

[29]  Spilios D. Fassois,et al.  Parametric time-domain methods for non-stationary random vibration modelling and analysis — A critical survey and comparison , 2006 .

[30]  P. Spanos,et al.  Evolutionary Spectra Estimation Using Wavelets , 2004 .

[31]  Robert B. Randall,et al.  A Stochastic Model for Simulation and Diagnostics of Rolling Element Bearings With Localized Faults , 2003 .

[32]  Ian Howard,et al.  THE DYNAMIC MODELLING OF A SPUR GEAR IN MESH INCLUDING FRICTION AND A CRACK , 2001 .