A New Design Method for High-Power High-Efficiency Switched-Capacitor DC–DC Converters

Switched-capacitor technology is widely used in low power dc-dc converter, especially in power management of the integrated circuit. These circuits have a limitation: high pulse currents will occur at the switching transients, which will reduce the efficiency and cause electromagnetic interference problems. This makes it difficult to use this technology in high-power-level conversion. This paper presents a new design method for dc-dc converter with switched-capacitorldquo technology. The new method can reduce the high pulse current which usually causes serious problem in traditional converters. Therefore, the power level of this new designed converter can be extended to 1 kW or even higher. A 1-kW 42/14-V switched-capacitor converter was designed for 42-V automotive system. The proposed converter has no requirement for magnetic components and can achieve a peak efficiency of 98% and 96 % at full load. The main circuit of the dc-dc converter is analyzed and its control scheme is presented in the paper. The experimental results verified the analysis and demonstrate the advantages.

[1]  Henry Shu-Hung Chung,et al.  Development of a switched-capacitor DC-DC converter with bidirectional power flow , 2000 .

[2]  Adrian Ioinovici,et al.  Steady-State Characteristics of Switched-Capacitor Electronic Converters , 1997, J. Circuits Syst. Comput..

[3]  Fan Zhang,et al.  A magnetic-less DC-DC converter for dual voltage automotive systems , 2002, Conference Record of the 2002 IEEE Industry Applications Conference. 37th IAS Annual Meeting (Cat. No.02CH37344).

[4]  I.W. Hofsajer,et al.  High density packaging of the passive components in an automotive DC/DC converter , 2005, IEEE Transactions on Power Electronics.

[5]  I.W. Hofsajer,et al.  Integral 3-D thermal, electrical and mechanical design of an automotive DC/DC converter , 2005, IEEE Transactions on Power Electronics.

[6]  H. Shu-Hung Chung,et al.  Design and analysis of a switched-capacitor-based step-up DC/DC converter with continuous input current , 1999 .

[7]  A. Castellazzi,et al.  Reliability analysis and modeling of power MOSFETs in the 42-V-PowerNet , 2006, IEEE Transactions on Power Electronics.

[8]  D. Maksimović,et al.  Switched-capacitor DC/DC converter with resonant gate drive , 1996, PESC Record. 27th Annual IEEE Power Electronics Specialists Conference.

[9]  Fang Zheng Peng,et al.  A generalized multilevel inverter topology with self voltage balancing , 2000, Conference Record of the 2000 IEEE Industry Applications Conference. Thirty-Fifth IAS Annual Meeting and World Conference on Industrial Applications of Electrical Energy (Cat. No.00CH37129).

[10]  O. Garcia,et al.  Automotive DC-DC bidirectional converter made with many interleaved buck stages , 2006, IEEE Transactions on Power Electronics.

[11]  M. S. Makowski Realizability conditions and bounds on synthesis of switched-capacitor DC-DC voltage multiplier circuits , 1997 .

[12]  Chi-Chang Wang,et al.  Efficiency improvement in charge pump circuits , 1997 .

[13]  A. Ioinovici,et al.  Switched-capacitor power electronics circuits , 2001 .

[14]  Chi K. Tse,et al.  On lossless switched-capacitor power converters , 1995 .

[15]  Khai D. T. Ngo,et al.  Steady-state analysis and design of a switched-capacitor DC-DC converter , 1992, PESC '92 Record. 23rd Annual IEEE Power Electronics Specialists Conference.

[16]  A. Ioinovici,et al.  Switching-mode DC-DC converter with switched-capacitor-based resonant circuit , 1996 .

[17]  Charles R. Sullivan,et al.  Automotive application of multi-phase coupled-inductor DC-DC converter , 2003, 38th IAS Annual Meeting on Conference Record of the Industry Applications Conference, 2003..

[18]  M. S. Makowski,et al.  Performance limits of switched-capacitor DC-DC converters , 1995, Proceedings of PESC '95 - Power Electronics Specialist Conference.

[19]  David J. Perreault,et al.  Computer-aided optimization of DC/DC converters for automotive applications , 2000 .

[20]  John G. Kassakian Automotive electrical systems-the power electronics market of the future , 2000, APEC 2000. Fifteenth Annual IEEE Applied Power Electronics Conference and Exposition (Cat. No.00CH37058).