Critical Dimension Uniformity Via Real-Time Photoresist Thickness Control

In this paper, we present the experimental results on wafer-to-wafer and within-wafer critical dimension (CD) control. It is known that photoresist thickness affects CD. In this paper, we control photoresist thickness to control CD. As opposed to run-to-run control where information from the previous wafer or batch is used for control of the current wafer or batch, the approach here is real time and makes use of the current wafer information for control of the current wafer CD. The experiments demonstrate that such an approach can reduce CD nonuniformity wafer to wafer and within wafer.

[1]  Jean-Hervé Tortai Modeling of ultra thin resist film structure after spin-coating and post-application bake , 2004 .

[2]  Costas J. Spanos,et al.  Fundamentals of Semiconductor Manufacturing and Process Control: May/Fundamentals of Semiconductor Manufacturing and Process Control , 2006 .

[3]  Peter Dress,et al.  Global critical dimension uniformity improvement for mask fabrication with negative-tone chemically amplified resists by zone-controlled postexposure bake , 2004 .

[4]  M. Hankinson,et al.  Run-to-run critical dimension and sidewall angle lithography control using the PROLITH simulator , 2004, IEEE Transactions on Semiconductor Manufacturing.

[5]  A. Yen,et al.  Thin-film optimization strategy in high numerical aperture optical lithography, part 2: applications to ArF , 2005 .

[6]  Michel Marcel Jose Decre,et al.  Cover Layer Technology for the High-Numerical-Aperture Digital Video Recording System , 2000 .

[7]  L. D. Dio Determination of swing curve shifts as a function of illumination conditions: Impact on the CD uniformity , 2006 .

[8]  Yasutaka Morikawa,et al.  In-field CD uniformity control by altering transmission distribution of the photomask using ultra-fast pulsed laser technology , 2006, Photomask Japan.

[9]  Lay Lay Lee,et al.  Real-time predictive control of photoresist film thickness uniformity , 2002 .

[10]  Göran Fleischer,et al.  Effect and procedures of post exposure bake temperature optimization on the CD uniformity in a mass production environment , 2007, SPIE Advanced Lithography.

[11]  Doo-Youl Lee,et al.  Quantitative Evaluation of Grid Size Effect on Critical Dimension Uniformity Improvement , 2004 .

[12]  J. Bauer,et al.  Swing curve measurement and simulation for high NA lithography , 2006, SPIE Advanced Lithography.

[13]  Costas J. Spanos,et al.  Fundamentals of Semiconductor Manufacturing and Process Control , 2006 .

[14]  Wen‐Chang Chen,et al.  Mathematical analysis of soft baking in photolithography , 2001 .

[15]  Costas J. Spanos,et al.  Comprehensive CD uniformity control across lithography and etch , 2005, SPIE Advanced Lithography.

[16]  Gene F. Franklin,et al.  Feedback Control of Dynamic Systems , 1986 .

[17]  C. Manu Resist process characterization and optimization for ArF lithography , 2003, Proceedings of the 15th Biennial University/Government/ Industry Microelectronics Symposium (Cat. No.03CH37488).

[18]  Weng Khuen Ho,et al.  An In Situ Approach to Real-Time Spatial Control of Steady-State Wafer Temperature During Thermal Processing in Microlithography , 2007, IEEE Transactions on Semiconductor Manufacturing.

[20]  Peter Vanoppen,et al.  CD uniformity improvement by active scanner corrections , 2002, SPIE Advanced Lithography.

[21]  Han-Ku Cho,et al.  Comprehensive analysis of sources of total CD variation in ArF resist perspective , 2004, SPIE Advanced Lithography.

[22]  Martha I. Sanchez,et al.  High numerical aperture lithographic imagery at the Brewster angle , 2002 .

[23]  Burn Jeng Lin,et al.  Thin-film optimization strategy in high numerical aperture optical lithography, part 1: principles , 2005 .

[24]  Michael Kubis,et al.  Critical dimension variations of I-line processes due to swing effects , 2006, SPIE Advanced Lithography.

[25]  A. Adeyeye,et al.  Swing effects in alternating phase shift mask lithography: Implications of low σ illumination , 2006 .

[26]  Arthur Tay,et al.  Optimal predictive control with constraints for the processing of semiconductor wafers on bake plates , 2000 .