Automatic Inspection System of Welding Radiographic Images Based on ANN Under a Regularisation Process

In this paper, we describe an ANN with a modified performance function which is used in an automatic inspection system of welding defects in radiographic images. In a first stage, image processing techniques, including noise reduction, contrast enhancement, thresholding and labelling, were implemented to help in the recognition of weld regions and the detection of weld defects. In a second stage, a set of geometrical features which characterise the defect shape and orientation was proposed and extracted between defect candidates. In a third stage, an artificial neural network for weld defect classification was used under a regularisation process with different architectures for the input layer and the hidden layer. Our aim is to analyse this ANN modifying the performance function using a γ parameter in its function, for different neurons in the input and hidden layer in order to obtain a better performance on the classification stage. The automatic system of recognition and classification proposed consists in detecting the four main types of weld defects met in practice plus the non-defect type. The results was compared with the aim to know the parameters that allow the best classification. The correlation coefficients, confusion matrix and the accuracy or the proportion of the total number of predictions that were correct was determined obtaining a value of 80% for the ANN using a modified performance function with a parameter γ=0.6.

[1]  Marcio H. S. Siqueira,et al.  Estimated accuracy of classification of defects detected in welded joints by radiographic tests , 2005 .

[2]  E. Oja,et al.  Principal component analysis by homogeneous neural networks, Part I : The weighted subspace criterion , 1992 .

[3]  Bernard Widrow,et al.  Adaptive switching circuits , 1988 .

[4]  Domingo Mery,et al.  Automatic detection of welding defects using texture features , 2003 .

[5]  Juan Zapata,et al.  Weld defects recognition and classification based on ANN , 2008 .

[6]  Erkki Oja,et al.  Principal component analysis by homogeneous neural networks, part II: Analysis and extentions of the learning algorithm , 1992 .

[7]  J. López-Higuera,et al.  Real-time arc-welding defect detection and classification with principal component analysis and artificial neural networks , 2007 .

[8]  Juan Zapata-Pérez,et al.  Classification of Welding Defects in Radiographic Images Using an ANN with Modified Performance Function , 2009, IWINAC.

[9]  T. Warren Liao,et al.  Fuzzy reasoning based automatic inspection of radiographic welds: weld recognition , 2004, J. Intell. Manuf..

[10]  David A. Freedman,et al.  Statistical Models: Theory and Practice: References , 2005 .

[11]  Gang Wang,et al.  Automatic identification of different types of welding defects in radiographic images , 2002 .

[12]  Elineudo Pinho de Moura,et al.  Pattern Recognition of Weld Defects in Preprocessed TOFD Signals Using Linear Classifiers , 2004 .

[13]  John E. Dennis,et al.  Numerical methods for unconstrained optimization and nonlinear equations , 1983, Prentice Hall series in computational mathematics.

[14]  Domingo Mery,et al.  Neuro-Fuzzy Method for Automated Defect Detection in Aluminium Castings , 2004, ICIAR.

[15]  F. Inanc,et al.  Neural Network Based Thickness Estimation from Multiple Radiographic Images , 2006 .

[16]  Ramón Ruiz,et al.  An adaptive-network-based fuzzy inference system for classification of welding defects , 2010 .

[17]  D. J. Allerton,et al.  Book Review: GPS theory and practice. Second Edition, HOFFMANNWELLENHOFF B., LICHTENEGGER H. and COLLINS J., 1993, 326 pp., Springer, £31.00 pb, ISBN 3-211-82477-4 , 1995 .

[18]  Mani Maran Ratnam,et al.  Automatic classification of weld defects using simulated data and an MLP neural network , 2007 .

[19]  E. P. Moura,et al.  Characterization of welding defects by fractal analysis of ultrasonic signals , 2006, cond-mat/0612416.

[21]  I. M. Elewa,et al.  Automatic inspection of gas pipeline welding defects using an expert vision system , 2004 .

[22]  N. Otsu A threshold selection method from gray level histograms , 1979 .

[23]  Romeu Ricardo da Silva,et al.  Pattern recognition of weld defects detected by radiographic test , 2004 .

[24]  Linda G. Shapiro,et al.  Computer and Robot Vision , 1991 .