Fault diagnosis of rolling bearing based on second generation wavelet denoising and morphological filter

Defective rolling bearing response is often characterized by the presence of periodic impulses. However, the in-situ sampled vibration signal is ordinarily mixed with ambient noises and easy to be interfered even submerged. The hybrid approach combining the second generation wavelet denoising with morphological filter is presented. The raw signal is purified using the second generation wavelet. The difference between the closing and opening operator is employed as the morphology filter to extract the periodicity impulsive features from the purified signal and the defect information is easily to be extracted from the corresponding frequency spectrum. The proposed approach is evaluated by simulations and vibration signals from defective bearings with inner race fault, outer race fault, rolling element fault and compound faults, respectively. Results show that the ambient noises can be fully restrained and the defect information of the above defective bearings is well extracted, which demonstrates that the approach is feasible and effective for the fault detection of rolling bearing.

[1]  Yanyang Zi,et al.  Rotating machinery fault diagnosis using signal-adapted lifting scheme , 2008 .

[2]  Zi Yanyang,et al.  Bearing condition monitoring based on shock pulse method and improved redundant lifting scheme , 2008 .

[3]  Dezhong Wang,et al.  Nonlinear dynamic analysis of a vertical rotor-bearing system , 2013 .

[4]  Richard G. Baraniuk,et al.  Nonlinear wavelet transforms for image coding via lifting , 2003, IEEE Trans. Image Process..

[5]  F. Meyer Iterative image transformations for an automatic screening of cervical smears. , 1979, The journal of histochemistry and cytochemistry : official journal of the Histochemistry Society.

[6]  Joo-Hyung Kim,et al.  Fault diagnosis of rotating machine by thermography method on support vector machine , 2014 .

[7]  Kang Zhang,et al.  An order tracking technique for the gear fault diagnosis using local mean decomposition method , 2012 .

[8]  Li Zhen,et al.  Customized wavelet denoising using intra- and inter-scale dependency for bearing fault detection , 2008 .

[9]  Xiao Long Zhang,et al.  Faults diagnosis of rolling element bearings based on modified morphological method , 2011 .

[10]  Minghong Han,et al.  A fault diagnosis method based on local mean decomposition and multi-scale entropy for roller bearings , 2014 .

[11]  Chaofeng Li,et al.  Investigation on the stability of periodic motions of a flexible rotor-bearing system with two unbalanced disks , 2014 .

[12]  Robert D. Nowak,et al.  Adaptive wavelet transforms via lifting , 1998, Proceedings of the 1998 IEEE International Conference on Acoustics, Speech and Signal Processing, ICASSP '98 (Cat. No.98CH36181).

[13]  Jean Serra,et al.  Image Analysis and Mathematical Morphology , 1983 .

[14]  Yaguo Lei,et al.  A review on empirical mode decomposition in fault diagnosis of rotating machinery , 2013 .

[15]  Paul J. Scott,et al.  Correlating motif analysis and morphological filters for surface texture analysis , 2013 .

[16]  Jiang Hongkai,et al.  A sliding window feature extraction method for rotating machinery based on the lifting scheme , 2007 .

[17]  Zhang Hong On the Determination of Threshold in Threshold based De noising by Wavelet Transform , 2001 .

[18]  Chen Peng,et al.  Gearbox fault diagnosis using adaptive redundant Lifting Scheme , 2006 .

[19]  Jing Wang,et al.  Application of improved morphological filter to the extraction of impulsive attenuation signals , 2009 .

[20]  Hui Li,et al.  Bearing fault detection and diagnosis based on order tracking and Teager-Huang transform , 2010 .

[21]  Chu Fulei Mathematical Morphology Extracting Method on Roller Bearing Fault Signals , 2008 .

[22]  Wei He,et al.  A joint adaptive wavelet filter and morphological signal processing method for weak mechanical impulse extraction , 2010 .

[23]  Lijun Zhang,et al.  Multiscale morphology analysis and its application to fault diagnosis , 2008 .

[24]  Yu Yang,et al.  Local rub-impact fault diagnosis of the rotor systems based on EMD , 2009 .

[25]  Ioannis Antoniadis,et al.  APPLICATION OF MORPHOLOGICAL OPERATORS AS ENVELOPE EXTRACTORS FOR IMPULSIVE-TYPE PERIODIC SIGNALS , 2003 .

[26]  Dejie Yu,et al.  Application of SVM and SVD Technique Based on EMD to the Fault Diagnosis of the Rotating Machinery , 2009 .

[27]  Bangchun Wen,et al.  Time-frequency features of two types of coupled rub-impact faults in rotor systems , 2009 .

[28]  I. Johnstone,et al.  Ideal spatial adaptation by wavelet shrinkage , 1994 .

[29]  Jin Chen,et al.  Spectral kurtosis based on AR model for fault diagnosis and condition monitoring of rolling bearing , 2012 .

[30]  B. Tang,et al.  A repeated single-channel mechanical signal blind separation method based on morphological filtering and singular value decomposition , 2012 .

[31]  Qiao Hu,et al.  Fault diagnosis of rotating machinery based on improved wavelet package transform and SVMs ensemble , 2007 .

[32]  Joshua R. Smith,et al.  The local mean decomposition and its application to EEG perception data , 2005, Journal of The Royal Society Interface.

[33]  Tian Han,et al.  Fault diagnosis of rotating machinery based on multi-class support vector machines , 2005 .

[34]  S. Mansor,et al.  A review of applying second-generation wavelets for noise removal from remote sensing data , 2013, Environmental Earth Sciences.

[35]  Yanyang Zi,et al.  A Comparative Study on the Local Mean Decomposition and Empirical Mode Decomposition and Their Applications to Rotating Machinery Health Diagnosis , 2010 .

[36]  Wim Sweldens,et al.  The lifting scheme: a construction of second generation wavelets , 1998 .

[37]  Bangchun Wen,et al.  Stability of periodic motion on the rotor-bearing system with coupling faults of crack and rub-impact , 2007 .

[38]  Ming-Yuan Leon Li Clarifying the dynamics of the relationship between option and stock markets using the threshold vector error correction model , 2008, Math. Comput. Simul..

[39]  Quan Pan,et al.  Two denoising methods by wavelet transform , 1999, IEEE Trans. Signal Process..

[40]  Lijun Zhang Approach to extracting gear fault feature based on mathematical morphological filtering , 2007 .

[41]  Bing Li,et al.  Sifting process of EMD and its application in rolling element bearing fault diagnosis , 2009 .

[42]  Norden E. Huang,et al.  Ensemble Empirical Mode Decomposition: a Noise-Assisted Data Analysis Method , 2009, Adv. Data Sci. Adapt. Anal..