论文信息 - Mechanistic Cutting Process Calibration via Microstructure-Level Finite Element Simulation Model

Mechanistic Cutting Process Calibration via Microstructure-Level Finite Element Simulation Model

A methodology for mechanistic cutting force model calibration via microstructure-level finite element cutting process simulation is presented and applied to ferrous materials, including ductile and gray irons and carbon steels. The methodology combines graphite, ferrite, and pearlite grains to produce ductile iron, gray iron, and carbon steel microstructures and obtains cutting forces via orthogonal machining simulations. The simulated forces are used to perform the cutting force model calibration. The cutting forces for the turning process are predicted based on the calibration thusly obtained and experimentally shown to be in good agreement with actual cutting force data.

Richard E. DeVor | Shiv Gopal Kapoor | Sunghyuk Park

[1] Richard E. DeVor,et al. Modeling of turning process cutting forces for grooved tools , 2002 .

[2] Richard E. DeVor,et al. MECHANISTIC MODEL FOR THE PREDICTION OF THE FORCE SYSTEM IN FACE MILLING OPERATIONS. , 1984 .

[3] G. C. Johnson,et al. On the kinematics of finite-deformation plasticity , 1987 .

[4] M. E. Merchant. Mechanics of the Metal Cutting Process. I. Orthogonal Cutting and a Type 2 Chip , 1945 .

[5] David A. Stephenson,et al. Process-independent force characterization for metal-cutting simulation , 1997 .

[6] Richard E. DeVor,et al. Machining Simulation of Ductile Iron and Its Constituents, Part 1: Estimation of Material Model Parameters and Their Validation , 2001 .

[7] Yung C. Shin,et al. A new procedure to determine instantaneous cutting force coefficients for machining force prediction , 1997 .

[8] Richard E. DeVor,et al. Estimation of the specific cutting pressures for mechanistic cutting force models , 2001 .

[9] William J. Endres,et al. A Dual-Mechanism Approach to the Prediction of Machining Forces, Part 1: Model Development , 1995 .

[10] Richard E. DeVor,et al. Microstructure-Level Modeling of Ductile Iron Machining , 2001, Manufacturing Engineering.

[11] Richard E. DeVor,et al. Machining Simulation of Ductile Iron and Its Constituents, Part 2: Numerical Simulation and Experimental Validation of Machining , 2001 .