A Hybrid Differential Evolution Approach for Simultaneous SchedulingProblems in a Flexible Manufacturing Environment

Scheduling of machines and transportation devices like Automated Guided Vehicles (AGVs) in a Flexible Manufacturing System(FMS) is a typical N-P hard problem. Even though several algorithms were employed to solve this combinatorial optimization problem, most of the work concentrated on solving the problems of machines and material handling independently. In this paper the authors have attempted to schedule both the machines and AGVs simultaneously, with makespan minimization as objective, for which Differential Evolution (DE) is applied. Operations based coding is employed to represent the solution vector, which is further modified to suit the DE application. The authors have proposed two new strategies of DE in this paper which better suits the problem. We have developed a separate heuristic for assigning the vehicles and this is integrated with the traditional DE approach. The hybridized approach is tested on a number of benchmark problems whose results outperformed those available in the literature.

[1]  Mohamed F. Hassan,et al.  A hybrid GA/heuristic approach to the simultaneous scheduling of machines and automated guided vehicles , 2004 .

[2]  A. Gopala Krishna RETRACTED: Optimization of surface grinding operations using a differential evolution approach , 2007 .

[3]  Ihsan Sabuncuoglu,et al.  Dynamic dispatching algorithm for scheduling machines and automated guided vehicles in a flexible manufacturing system , 1992 .

[4]  Jihui Zhang,et al.  A New Differential Evolution for Discontinuous Optimization Problems , 2007, Third International Conference on Natural Computation (ICNC 2007).

[5]  John H. Holland,et al.  Adaptation in Natural and Artificial Systems: An Introductory Analysis with Applications to Biology, Control, and Artificial Intelligence , 1992 .

[6]  Mitsuo Gen,et al.  Genetic algorithms and engineering design , 1997 .

[7]  Jeffrey S. Smith,et al.  Job shop scheduling considering material handling , 1999 .

[8]  Panagiotis Kouvelis,et al.  Design and planning problems in flexible manufacturing systems: a critical review , 1992, J. Intell. Manuf..

[9]  Andreas C. Nearchou,et al.  Differential evolution for sequencing and scheduling optimization , 2006, J. Heuristics.

[10]  D. Karaboga,et al.  A Simple and Global Optimization Algorithm for Engineering Problems: Differential Evolution Algorithm , 2004 .

[11]  Yavuz A. Bozer,et al.  Guided Vehicle Systems: Information/Control System Implications of Alternative Design and Operation Strategies , 1989 .

[12]  Mehmet Fatih Tasgetiren,et al.  A discrete differential evolution algorithm for the permutation flowshop scheduling problem , 2008, Comput. Ind. Eng..

[13]  R. Storn,et al.  Differential Evolution - A simple and efficient adaptive scheme for global optimization over continuous spaces , 2004 .

[14]  Joong-In Kim,et al.  Multi-criteria operational control rules in flexible manufacturing systems (FMSs) , 1990 .

[15]  Gündüz Ulusoy,et al.  A Time Window Approach to Simultaneous Scheduling of Machines and Material Handling System in an FMS , 1995, Oper. Res..

[16]  Leon F. McGinnis,et al.  Control of Material Handling Transporter in Automated Manufacturing , 1989 .

[17]  Richard A. Wysk,et al.  An application of discrete-event simulation to on-line control and scheduling in flexible manufacturing , 1989 .

[18]  Ram Rachamadugu,et al.  Performance of dispatching rules under perfect sequencing flexibility , 1990, 1990 Winter Simulation Conference Proceedings.

[19]  Pius J. Egbelu,et al.  Characterization of automatic guided vehicle dispatching rules , 1984 .

[20]  Kathryn E. Stecke,et al.  Design, planning, scheduling, and control problems of flexible manufacturing systems , 1985 .

[21]  Gündüz Ulusoy,et al.  A genetic algorithm approach to the simultaneous scheduling of machines and automated guided vehicles , 1997, Comput. Oper. Res..

[22]  Graham K. Rand,et al.  Implementing Flexible Manufacturing Systems , 1989 .

[23]  R. Saravanan,et al.  Simultaneous scheduling of parts and automated guided vehicles in an FMS environment using adaptive genetic algorithm , 2006 .

[24]  P. Lacomme,et al.  Simultaneous job input sequencing and vehicle dispatching in a single-vehicle automated guided vehicle system: a heuristic branch-and-bound approach coupled with a discrete events simulation model , 2005 .