Design of Precision Machines

Precision machines are essential in modern industry and directly affect machining accuracy, repeatability, productivity and efficiency. Generally, the design of a precision machine mainly includes the design of its key elements such as mechanical structure, spindles and drive system, control and inspection systems, etc. There is a lot of literature available on the design of machine elements [1-5]; while it is difficult to cover in details on design of precision machine in one chapter. In this chapter, therefore, emphasis is placed on the mechanical and structural design of precision machines, relevant design methodology and tools driven by dynamics. Furthermore, the chapter focuses on the integrated approach for modelling and simulation of the machine and machining dynamics, and thus achieving an optimal design of the machine and its performance in the dynamic machining process.

[1]  M. Weck,et al.  Fabrication of microcomponents using ultraprecision machine tools , 1997 .

[2]  Toshimichi Moriwaki,et al.  Ultraprecision Metal Cutting — The Past, the Present and the Future , 1991 .

[3]  Chin-Yin Chen,et al.  Integrated structure and controller design of machine tools , 2004, IEEE Conference on Robotics, Automation and Mechatronics, 2004..

[4]  John S. Strenkowski,et al.  A finite element analysis of orthogonal rubber cutting , 2006 .

[5]  Abdullah Akpolat,et al.  Deformations and pressure distribution on machine tool slideways , 1997 .

[6]  Yusuf Altintas,et al.  Expert spindle design system , 2005 .

[7]  David Alan Stephenson,et al.  Modeling Cutting Temperatures for Turning Inserts With Various Tool Geometries and Materials , 2002 .

[8]  Milan Zeljković,et al.  Experimental and Computer Aided Analysis of High-Speed Spindle Assembly Behaviour , 1999 .

[9]  Chun Hong Park,et al.  A review on research in ultra precision engineering at KIMM , 1999 .

[10]  D. Whitehouse Computer aided tolerancing: O. Bjorke. Published (price $25.00, £13.00, DM 47.00, or Kr 120) by Tapir Publishers, University of Trondheim, N-7034 Trondheim-NTH, Norway , 1979 .

[11]  Tuğrul Özel,et al.  Process simulation using finite element method — prediction of cutting forces, tool stresses and temperatures in high-speed flat end milling , 2000 .

[12]  Kwon Hee Kim,et al.  A fluid film model for finite element analysis of structures with linear hydrostatic bearings , 2004 .

[13]  T. K. Kundra,et al.  Studies in dynamic design of drilling machine using updated finite element models , 2004 .

[14]  Mohamed A. Elbestawi,et al.  Effect of workpiece/fixture dynamics on the machining process output , 2004 .

[15]  A. Slocum,et al.  Precision Machine Design , 1992 .

[16]  Dai Gil Lee,et al.  Design and manufacture of a three-axis ultra-precision CNC grinding machine , 1997 .

[17]  Haym Benaroya Mechanical Vibration: Analysis, Uncertainties, and Control, Third Edition , 2009 .

[18]  Kai Cheng,et al.  Design of ultraprecision machine tools with applications to manufacture of miniature and micro components , 2005 .

[19]  Keith E. Rouch,et al.  Use of finite element structural models in analyzing machine tool chatter , 2002 .

[20]  Jun Ni,et al.  Dynamic Analysis of a Mesoscale Machine Tool , 2006 .

[21]  Chi Fai Cheung,et al.  Computer simulation of single-point diamond turning using finite element method , 2005 .

[22]  Mmpa Marc Vermeulen,et al.  Design for precision : current status and trends , 1998 .

[23]  A. H. Adibi-Sedeh,et al.  UNDERSTANDING OF FINITE ELEMENT ANALYSIS RESULTS UNDER THE FRAMEWORK OF OXLEY'S MACHINING MODEL , 2005 .

[24]  David K. Aspinwall,et al.  Modelling of hard part machining , 2002 .

[25]  Haym Benaroya,et al.  Mechanical Vibration: Analysis, Uncertainties, and Control , 1997 .

[26]  D. J. Stephenson,et al.  Ultra-precision grinding of hard steels , 2001 .

[27]  J. B. Bryan,et al.  Design and construction of an ultraprecision 84 inch diamond turning machine , 1979 .

[28]  Xiaolan Ai,et al.  Development of Friction Drive Transmission , 2005 .

[29]  Samir Mekid High precision linear slide. Part I: design and construction , 2000 .

[30]  Ramezanali Mahdavinejad,et al.  Finite element analysis of machine and workpiece instability in turning , 2005 .

[31]  Satish B. S. Rao,et al.  Metal Cutting Machine Tool Design—A Review , 1997 .