An analytical-numerical method for solving a heap leaching problem of one or more solid reactants from porous pellets

In this paper we present an alternative method based on analytical and numerical solutions for solving the differential equations which describe heap leaching of one or more solid reactants from porous pellets. We propose to use analytical solutions for the differential equations which describe rate dissolutions along the pores and the surface of the particles under suitable regularity conditions. Moreover, we propose to use continuous and discontinuous solutions for the continuity partial differential equations describing balances. We comment on the efficient numerical solving of the remaining partial differential equations within the proposed numerical scheme. All of this, allows to obtain a numerical algorithm which is fast and accurate for the heap leaching problem. Also, we include particle size distributions on the proposed numerical methodology. This method applies to the case where the rate-controlling reagent is a component of the lixiviation solution only and not of the gas phase. The model includes the effects of particle scales, kinetic factors, heap scales and several operation variables. Finally, numerical experiments are presented.

[1]  Simulation of coupled flowing-reaction-deformation with mass transfer in heap leaching processes , 2007 .

[2]  Philippe G. Ciarlet,et al.  The finite element method for elliptic problems , 2002, Classics in applied mathematics.

[3]  Mark Cross,et al.  Computational modeling of reactive multi-phase flows in porous media: Applications to metals extraction and environmental recovery processes , 2006 .

[4]  W. Hackbusch Elliptic Differential Equations , 1992 .

[5]  R. Taylor The Finite Element Method, the Basis , 2000 .

[6]  James L. Hendrix,et al.  A mathematical model for heap leaching of one or more solid reactants from porous ore pellets , 1993 .

[7]  J. M. Casas,et al.  Bioleaching model of a copper-sulfide ore bed in heap and dump configurations , 1998 .

[8]  L. D. A. Lima A mathematical model for isothermal heap and column leaching , 2004 .

[9]  Seyyed Mohammad Mousavi,et al.  Computer simulation of fluid motion in a porous bed using a volume of fluid method: Application in heap leaching , 2006 .

[10]  James L. Hendrix,et al.  A general model for leaching of one or more solid reactants from porous ore particles , 1993 .

[11]  M. Sepúlveda,et al.  Flow through porous media with applications to heap leaching of copper ores , 2005 .

[12]  S. Bouffard,et al.  Investigative study into the hydrodynamics of heap leaching processes , 2001 .

[13]  J. Stoer,et al.  Introduction to Numerical Analysis , 2002 .

[14]  S. Bouffard,et al.  Evaluation of kinetic and diffusion phenomena in cyanide leaching of crushed and run-of-mine gold ores , 2007 .

[15]  William E. Boyce,et al.  Ecuaciones diferenciales y problemas con valores en la frontera , 1998 .

[16]  L. R. Scott,et al.  The Mathematical Theory of Finite Element Methods , 1994 .

[17]  Shahla Mansouri,et al.  Computational modelling of unsaturated flow of liquid in heap leaching—using the results of column tests to calibrate the model , 2005 .