Optimal network design of hydrogen production by integrated utility and biogas supply networks

Abstract This research aims to develop a mathematical model to construct a network model for producing hydrogen by integrated utility and biogas supply networks (IUBSNs). In this model, a utility supply network exists in a huge petrochemical industry while a biogas supply network consists of a wastewater treatment plant and anaerobic digestion. Pipelines connect the utility and biogas supply networks. The steam reforming process, which is the most well-known process able to generate large amounts of hydrogen, is employed to harness hydrogen as well as to integrate the two networks. In IUBSNs, the needed steam is obtained by optimizing a utility supply network while methane-rich biogas is generated by placing anaerobic digestion tanks into a number of wastewater treatment plants allocated by region. This study uses an algorithm for solving the mixed-integer linear programming problems to minimize the total annual costs of IUBSNs and simultaneously satisfy hydrogen demand. IUBSNs can be a great alternative to a hydrogen supply network that imports and consumes fossil fuels to produce hydrogen, furthermore, it is able to positively influence environmental issues through the reduction of the amount of fossil fuel used in petrochemical industries. A case study of the Republic of Korea illustrates the feasibility of the proposed model. Three cases (base case, only optimized utility supply networks, and IUBSNs) are conducted, and an increase in hydrogen demand is applied to each case. The results demonstrate that IUBSNs construction decreases the total costs by about 13% compared to the existing situation, and as hydrogen demand increases, the gas pipeline structure in IUBSNs employs a hub city to transport biogas flexibly.

[1]  David Kendrick,et al.  GAMS, a user's guide , 1988, SGNM.

[2]  M. Goula,et al.  An experimental and theoretical approach for the biogas steam reforming reaction , 2010 .

[3]  R. Ramachandran,et al.  An overview of industrial uses of hydrogen , 1998 .

[4]  Shane Ward,et al.  Evaluation of energy efficiency of various biogas production and utilization pathways , 2010 .

[5]  J. Baeyens,et al.  Principles and potential of the anaerobic digestion of waste-activated sludge , 2008 .

[6]  In-Beum Lee,et al.  Multi-period stochastic mathematical model for the optimal design of integrated utility and hydrogen supply network under uncertainty in raw material prices , 2016 .

[7]  Huan Li,et al.  Biogas production from low-organic-content sludge using a high-solids anaerobic digester with improved agitation. , 2015 .

[8]  J. B. Copp,et al.  Benchmark Simulation Model No 2: finalisation of plant layout and default control strategy. , 2010, Water science and technology : a journal of the International Association on Water Pollution Research.

[9]  Krist V. Gernaey,et al.  Uncertainties in Early-Stage Capital Cost Estimation of Process Design – A Case Study on Biorefinery Design , 2015, Front. Energy Res..

[10]  Christopher Yang,et al.  Determining the lowest-cost hydrogen delivery mode , 2007 .

[11]  S. E. Hosseini,et al.  Hydrogen production from renewable and sustainable energy resources: Promising green energy carrier for clean development , 2016 .

[12]  Sunwon Park,et al.  Economic and environmental optimization of a multi-site utility network for an industrial complex. , 2010, Journal of environmental management.

[13]  Tatiana Morosuk,et al.  Conventional and advanced exergoenvironmental analysis of a steam methane reforming reactor for hydrogen production , 2012 .

[14]  Mohsen Assadi,et al.  Experimental evaluation and ANN modeling of a recuperative micro gas turbine burning mixtures of natural gas and biogas , 2014 .

[15]  Krist V. Gernaey,et al.  Effect of Market Price Uncertainties on the Design of Optimal Biorefinery Systems—A Systematic Approach , 2014 .

[16]  Jens R. Rostrup-Nielsen,et al.  Large-Scale Hydrogen Production , 2002 .

[17]  Hermann Hofbauer,et al.  Experimental Study of Model Biogas Catalytic Steam Reforming: 1. Thermodynamic Optimization , 2008 .

[18]  Jeehoon Han,et al.  Mathematical model to optimize design of integrated utility supply network and future global hydrogen supply network under demand uncertainty , 2017 .

[19]  M. Berglund,et al.  Assessment of energy performance in the life-cycle of biogas production , 2006 .

[20]  P A Vanrolleghem,et al.  Benchmark simulation model no 2: general protocol and exploratory case studies. , 2007, Water science and technology : a journal of the International Association on Water Pollution Research.

[21]  José Luz Silveira,et al.  Hydrogen production by biogas steam reforming: A technical, economic and ecological analysis , 2013 .

[22]  Young Hee Lee,et al.  Optimization of a hydrogen supply chain under demand uncertainty , 2008 .

[23]  Piotr Oleskowicz-Popiel,et al.  Enhancement of biogas production at the municipal wastewater treatment plant by co-digestion with poultry industry waste , 2016 .

[24]  Krist V. Gernaey,et al.  Assessing the environmental sustainability of early stage design for bioprocesses under uncertainties: An analysis of glycerol bioconversion , 2016 .

[25]  Qingling Liu,et al.  Optimization of steam methane reforming coupled with pressure swing adsorption hydrogen production process by heat integration , 2015 .

[26]  Ramon Vilanova,et al.  Control and Decision Strategies in Wastewater Treatment Plants for Operation Improvement , 2016 .

[27]  H. Hofbauer,et al.  Experimental Study of Model Biogas Catalytic Steam Reforming: 2. Impact of Sulfur on the Deactivation and Regeneration of Ni-Based Catalysts , 2008 .

[28]  Metin Türkay,et al.  Synergy analysis of collaborative supply chain management in energy systems using multi-period MILP , 2006, Eur. J. Oper. Res..

[29]  Iman Janghorban Esfahani,et al.  Thermo-environ-economic modeling and optimization of an integrated wastewater treatment plant with a combined heat and power generation system , 2017 .

[30]  Chonghun Han,et al.  Byproduct Hydrogen Network Design Using Pressure Swing Adsorption and Recycling Unit for the Petrochemical Complex , 2011 .

[31]  I. Dincer,et al.  Environmental impact assessment and comparison of some hydrogen production options , 2015 .

[32]  Andrea Lanzini,et al.  Solar-assisted integrated biogas solid oxide fuel cell (SOFC) installation in wastewater treatment plant: Energy and economic analysis , 2017 .

[33]  Ignacio E. Grossmann,et al.  A Rigorous MINLP Model for the Optimal Synthesis and Operation of Utility Plants , 1998 .

[34]  John A. Turner,et al.  Sustainable Hydrogen Production , 2004, Science.

[35]  Maohong Fan,et al.  The progress in water gas shift and steam reforming hydrogen production technologies – A review , 2014 .

[36]  L. Pastor,et al.  Co-digestion of used oils and urban landfill leachates with sewage sludge and the effect on the biogas production , 2013 .

[37]  Pamela L. Spath,et al.  Life Cycle Assessment of Hydrogen Production via Natural Gas Steam Reforming , 2000 .

[38]  Demetrios Panagiotakopoulos,et al.  Approximate cost functions for solid waste treatment facilities , 2006, Waste management & research : the journal of the International Solid Wastes and Public Cleansing Association, ISWA.

[39]  T. Veziroglu,et al.  The properties of hydrogen as fuel tomorrow in sustainable energy system for a cleaner planet , 2005 .

[40]  H. Alves,et al.  Overview of hydrogen production technologies from biogas and the applications in fuel cells , 2013 .