Transient elastohydrodynamic analysis of elliptical contacts. Part 2: Thermal and Newtonian lubricant solution

Abstract Transient thermal elastohydrodynamic lubrication (EHL) of general elliptical point contacts was investigated numerically in this study. Both entrainment directions along the major and the minor axes of the contact ellipse were considered, together with a transient load impulse. In this study, a Newtonian lubricant was assumed to highlight the thermal influence. The transient solution was achieved at every instant, starting from a steady state thermal EHL solution. At each instant, a multilevel solver was used for pressure and surface deformation, whereas a column-by-column relaxation technique was used for solving temperature. The unknown rigid central distance between the contact bodies was adjusted after each iteration between the transient fields of pressure and temperature, so that in each iteration, only one W cycle was required for pressure and only a few relaxation cycles were required for temperature. With these numerical techniques, the computing time required for a typical transient case was reduced to ∼ 12 h on a personal computer with a 3.0 GHz central processing unit. The transient thermal results were compared with those corresponding to isothermal conditions presented in Part 1 of this series of papers. It was found that, in general, the transient behaviour under thermal conditions was similar to that under isothermal conditions, however, the former was weaker than the latter when the slide-roll ratio was large enough.

[1]  Wen Shizhu,et al.  A Generalized Reynolds Equation for Non-Newtonian Thermal Elastohydrodynamic Lubrication , 1990 .

[2]  D. Dowson,et al.  Elasto-hydrodynamic lubrication : the fundamentals of roller and gear lubrication , 1966 .

[3]  R. Bosma,et al.  Multigrid, An Alternative Method for Calculating Film Thickness and Pressure Profiles in Elastohydrodynamically Lubricated Line Contacts , 1986 .

[4]  D. Dowson,et al.  On the time-dependent, thermal and non-Newtonian elastohydrodynamic lubrication of line contacts subjected to normal and tangential vibrations , 2004 .

[5]  A Full Numerical Solution for the Thermoelastohydrodynamic Problem in Elliptical Contacts , 1984 .

[6]  W. 0. Winer,et al.  Correlational Aspects of the Viscosity-Temperature-Pressure Relationship of Lubricating Oils(Dr In dissertation at Technical University of Delft, 1966) , 1966 .

[7]  H. P. Evans,et al.  Coupled solution of the elastohydrodynamic line contact problem using a differential deflection method , 2000 .

[8]  D. Dowson,et al.  Thermal elastohydrodynamic analysis of circular contacts Part 2: Non-Newtonian model , 2001 .

[9]  F. Sadeghi,et al.  Analysis of EHL Circular Contact Start Up: Part II—Surface Temperature Rise Model and Results , 2001 .

[10]  M. Kaneta,et al.  Formation of steady dimples in point TEHL contacts , 2001 .

[11]  Formation Mechanism of Steady Multi-Dimples in Thermal EHL Point Contacts , 2003 .

[12]  C. Venner Multilevel solution of the EHL line and point contact problems , 1991 .

[13]  D Dowson,et al.  Thermal elastohydrodynamic analysis of circular contacts Part 1: Newtonian model , 2001 .

[14]  Shizhu Wen,et al.  The Behavior of Non-Newtonian Thermal EHL Film in Line Contacts at Dynamic Loads , 1992 .

[15]  Duncan Dowson,et al.  The response of thermal Newtonian and non-Newtonian EHL to the vertical vibration of a roller , 2003 .

[16]  Duncan Dowson,et al.  A theoretical analysis of the isothermal elastohydrodynamic lubrication of concentrated contacts. I. Direction of lubricant entrainment coincident with the major axis of the Hertzian contact ellipse , 1985, Proceedings of the Royal Society of London. A. Mathematical and Physical Sciences.

[17]  Peiran Yang,et al.  Transient thermo-EHL theory of point contact—the process of a bump on the fast surface passing a bump on the slower surface , 2003 .

[18]  B. Sternlicht,et al.  A Numerical Solution for the Pressure, Temperature, and Film Thickness Between Two Infinitely Long, Lubricated Rolling and Sliding Cylinders, Under Heavy Loads , 1965 .

[19]  Liming Chang A Simple and Accurate Method to Calculate Transient EHL Film Thickness in Machine Components Undergoing Operation Cycles , 2000 .

[20]  Hugh Spikes,et al.  Behavior of EHD Films During Reversal of Entrainment in Cyclically Accelerated/Decelerated Motion , 2002 .

[21]  J. Wang,et al.  A Numerical Analysis for TEHL of Eccentric-Tappet Pair Subjected to Transient Load , 2003 .

[22]  A. Lubrecht,et al.  Numerical Simulation of a Transverse Ridge in a Circular EHL Contact Under Rolling/Sliding , 1994 .

[23]  Henry Peredur Evans,et al.  Transient elastohydrodynamic point contact analysis using a new coupled differential deflection method Part 2: Results , 2003 .

[24]  L. Chang Traction in thermal elastohydrodynamic lubrication of rough surfaces , 1992 .

[25]  H. P. Evans,et al.  Transient elastohydrodynamic point contact analysis using a new coupled differential deflection method Part 1: Theory and validation , 2003 .

[26]  D. Dowson,et al.  Fluid film lubrication in natural hip joints , 1993 .

[27]  D. Dowson,et al.  Paper 4: A Numerical Procedure for the Solution of the Elastohydrodynamic Problem of Rolling and Sliding Contacts Lubricated by a Newtonian Fluid: , 1965 .

[28]  D. Dowson,et al.  Transient elastohydrodynamic analysis of elliptical contacts. Part 1: Isothermal and Newtonian lubricant solution , 2004 .

[29]  T. Norrby,et al.  An experimental study of the influence of heat storage and transportability of different lubricants on friction under transient elastohydrodynamic conditions , 2003 .

[30]  Duncan Dowson,et al.  Line contact thermal elastohydrodynamic lubrication subjected to longitudinal vibration , 2003 .

[31]  Farshid Sadeghi,et al.  Analysis of EHL Circular Contact Shut Down , 2003 .

[32]  D. Dowson,et al.  Isothermal Elastohydrodynamic Lubrication of Point Contacts: Part III—Fully Flooded Results , 1976 .

[33]  R. Bosma,et al.  Advanced Multilevel Solution of the EHL Line Contact Problem , 1990 .

[34]  A. Brandt,et al.  Multilevel matrix multiplication and fast solution of integral equations , 1990 .

[35]  P. H. Markho Highly Accurate Formulas for Rapid Calculation of the Key Geometrical Parameters of Elliptic Hertzian Contacts , 1987 .