Indium Phosphide Heterobipolar Transistor Technology Beyond 1-THz Bandwidth

Recent improvements in the fabrication technology of InGaAs/InP heterobipolar transistors have enabled highly scaled transistors with power gain bandwidths above 1 THz. Limitations of the conventional fabrication process that reduce RF bandwidth have been identified and mitigated, among which are high resistivity base ohmic contacts, resistive base electrodes, excessive emitter end undercut, and insufficient undercut of large-diameter base posts. A novel two-step deposition process for self-aligned metallization of sub-20-nm bases has been developed and demonstrated. In the first step, a metal stack is directly evaporated onto the base semiconductor without any lithographic processing so as to minimize contamination from resist/developer chemistry. The composite metal stack exploits an ultrathin layer of platinum that controllably reacts with base, yielding low contact resistance, as well as a thick refractory diffusion barrier, which permits stable operation at high current densities and elevated temperatures. Further reduction of overall base access resistance is achieved by passivating base and emitter semiconductor surfaces in a combined atomic layer deposition Al2O3 and plasma-enchanced chemical vapor depositon SiNx sidewall process. This technology enables the deposition of low-sheet-resistivity base electrodes, further improving overall base access resistance and fmax bandwidth. Additional process enhancements include the significant reduction of device parasitics by scaling base posts and controlling emitter end and base postundercut.