Fundamental study of reactive oily-bubble flotation

Abstract A novel concept of reactive oily bubbles (i.e., bubbles covered by a thin layer of oil containing oil-soluble collectors) as a carrier in flotation is proposed. In addition to the role of fine particle agglomeration by oily films, the surface properties of air bubbles coated with a thin oil film can be better controlled for the desired selectivity by adding certain types and concentrations of water insoluble collectors into the oil phase. Oily bubbles attain a much higher contact angle than air bubbles, ensuring a strong collecting power, favorably for floating both coarse and fine particles. The reactive oily bubble flotation can eliminate the addition of collector to the aqueous phase, avoid undesired synergetic interactions among collectors, activators, depressants and dispersants present in slurry, minimize undesired activation of gangue particles and significantly reduce the amount of collectors needed. The electrokinetics of kerosene droplets in aqueous collector solutions was measured as a function of solution pH. The results clearly showed that the surface charge and hence the surface properties of oil droplets can be finely tuned by controlling the type of the collectors to suit the desired flotation needs. The attachment of collector-containing oily bubbles on silica, sphalerite and galena surfaces was investigated with contact angle measurement. The concept of using reactive oily bubble to achieve selective flotation was demonstrated in microflotation tests.

[1]  R. Sivamohan,et al.  The problem of recovering very fine particles in mineral processing — A review , 1990 .

[2]  Zhenghe Xu,et al.  Electrokinetic Study of Hexane Droplets in Surfactant Solutions and Process Water of Bitumen Extraction Systems , 2002 .

[3]  Arthur F. Taggart Handbook of ore dressing , 1942 .

[4]  T. Wheelock,et al.  Coal Agglomeration with Microbubbles , 2000 .

[5]  B. K. Parekh,et al.  Advances in flotation technology , 1999 .

[6]  James A. Finch,et al.  Role of hydrodynamic cavitation in fine particle flotation , 1997 .

[7]  Ponisseril Somasundaran,et al.  Beneficiation of mineral fines : problems and research needs : report of workshop organized by Columbia University and held at Sterling Forest, New York, August 27-29, 1978 , 1979 .

[8]  Y. Fukunaka,et al.  The role of hydrolyzed metal cations in the liquid-liquid extraction of ultrafine silica with dodecyl sulfate☆ , 1997 .

[9]  G. Gutierrez,et al.  Recovery of minus ten micron cassiterite by liquid-liquid extraction , 1974 .

[11]  J. Laskowski Oil assisted fine particle processing , 1992 .

[12]  K. Sutherland,et al.  Principles of flotation , 1955 .

[13]  Thomas D. Wheelock,et al.  Development and scale-up of a gas-promoted oil agglomeration process for coal beneficiation , 2001 .

[14]  Zhou,et al.  Interaction of Ionic Species and Fine Solids with a Low Energy Hydrophobic Surface from Contact Angle Measurement. , 1998, Journal of colloid and interface science.

[15]  Y. Nakahiro,et al.  The role of zeta potentials of oil droplets and quartz particles during collectorless liquid-liquid extraction , 1994 .

[16]  J. Ralston,et al.  Polymer-stabilized emulsions and fine-particle recovery, II. The chalcopyrite-quartz system , 1984 .

[17]  J. Kitchener Minerals and surfaces , 1992 .